KZR's Bikes of the Month for 2024

Kz 440

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13 Oct 2014 14:51 #650579 by dom2570
Replied by dom2570 on topic Re:Re: Kz 440
I worked on the tank today. I think it came out pretty nice. It is filled with apple cider vinegar right now. No leaks, just a few dents. Any ideas on how to go about removing them?

Whip it like a mule!
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14 Oct 2014 12:01 #650637 by dom2570
Replied by dom2570 on topic Re:Kz 440
I'm really playing with the idea of a single carb set up. I'm thinking about going with the mikuni VM34.

How are these bikes durability wise? I'm toying with a multi state ride trip when I get her finished up.

Whip it like a mule!

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14 Oct 2014 16:38 #650666 by Tyler
Replied by Tyler on topic Re:Kz 440
I really think the single carb setup is the way to go with these bikes if you have the means to fabricate a new intake manifold. May lose some top end, but I would bet you could bump the low end torque up some.

These engines are like a tractor motor as far as reliability goes. There was a guy who took one all over Noth America and wrote about it.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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14 Oct 2014 21:18 #650693 by dom2570
Replied by dom2570 on topic Kz 440
Thats what I wanted to hear. I am using this thread as a starting point. kzrider.com/forum/3-carburetor/587526-kz...ngle-carb-conversion

I am in the process of having an intake manifold made. I ordered a Mikuni VM34 and a 160 main jet along with various other parts for the bike. I am going to start the tuning process with the set up that worked for barreto.

When it comes to the frame, I HATE the back end of this bike. The guy who is making my manifold wants to hardtail it. I am thinking I would rather flatten out the back and make it more a scrambler style. The goal is to get it road worthy before we start chopping anything up though.

Whip it like a mule!

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  • The Gringo
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  • ¡Usted no necesita otra motocicleta!
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14 Oct 2014 22:04 #650695 by The Gringo
Replied by The Gringo on topic Kz 440
Dom where are you located? I have a titled 81 440 LTD frame I can sell you. Also if you decide to go with the single carb conversion I'd be a buyer on the old carbs.

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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15 Oct 2014 04:00 #650708 by 650ed
Replied by 650ed on topic Kz 440

dom2570 wrote: ..... The guy who is making my manifold wants to hardtail it. .......


That's because he won't be the one riding it. ;) With a hardtail not only will it be uncomfortable, it will handle like a school bus. Bad idea! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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17 Oct 2014 10:06 #650935 by dom2570
Replied by dom2570 on topic Re:Kz 440
I don't know how much I trust a 30 year old belt. Do they make them still? I would like to pick up a spare just in case.

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17 Oct 2014 15:31 #650961 by Tyler
Replied by Tyler on topic Re:Kz 440
you have to find a used one on ebay. that belt was made by Gates and is strong enough to lift your car.lots gravel roads are the only thing that seems to wear them out.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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23 Oct 2014 12:56 #651539 by dom2570
Replied by dom2570 on topic Re:Re: Kz 440
Started on the manifold today. We will probably finish it tomorrow.

Whip it like a mule!
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24 Oct 2014 12:31 #651642 by dom2570
Replied by dom2570 on topic Re:Re: Kz 440
We didn't get as much done today as I would have liked, but tomorrow we will have a lot more time.

Did a little mock up today. Everything is right, just have to trim it down a bit.

Whip it like a mule!
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24 Oct 2014 21:34 #651671 by loudhvx
Replied by loudhvx on topic Re:Re: Kz 440
Looking good.

Too bad they don't make a 45 deg "Y" fitting instead of a 90 deg "T". Then you could use two 45 elbows to make the bends more gradual.

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21 Dec 2014 19:43 #656674 by dom2570
Replied by dom2570 on topic Re:Kz 440
I kinda gave up on the copper manifold. I ordered one from 11th hour industries. Hopefully it will get here soon.

Whip it like a mule!

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