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Testarossa's 78 KZ1000 Fighter Build

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22 Oct 2011 10:01 #484646 by Boostable
Replied by Boostable on topic Testarossa's 78 KZ1000 Fighter Build
Come on test... you guys are my motivation here!!

Speaking of wife, when I brought the KZ home she said.. I don't see a back rest for me, of course I said there won't be one either... so she went out and bought her own bike..LOL Of course I had to ride it home for her. :)

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

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22 Oct 2011 14:47 #484683 by porchev914
Replied by porchev914 on topic Testarossa's 78 KZ1000 Fighter Build
Installing the footpeg mounts should be a little interesting. I know I'm worried about making sure they're not only at equal hights, but in the same vertical plane and at the same angle (or lack thereof) I may get to my mounts first, so you can learn from my screw ups :laugh:

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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23 Oct 2011 04:01 #484834 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
I have been practicing on lining up fabricated pieces in three dimensions. Here's some shots of my little side project. Since I bought this truck I haven't found a ladder/pipe/kayak/whatever rack that fits my qualifications. Needs to be light, easily removable, still allows access to the Ramboxes, and follows the lines of the truck. Also I need to add a little storage space since this truck only has a 5'6" bed that is about 50" wide. So here's what I have so far:


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1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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23 Oct 2011 04:16 #484836 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
My son is almost 9 years old, and he has actually started to display the kind of interest and patience necessary to pick up a little of what I know about building and fabricating. This afternoon he said he was bored, so I asked him if he wanted to help with my project and he lit up. So I handed him the die grinder and some safety glasses to help me prep some weld sites. He did good and stuck with me for almost a whole hour! I'm so excited, because I haven't been able to get him engaged in anything like this for more than 5 minutes before.


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BTW this is a 12' kayak atop the truck.


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1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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23 Oct 2011 04:39 #484837 by clutch
Replied by clutch on topic Testarossa's 78 KZ1000 Fighter Build
I saw that big yellow kayak pic and thought you were going to tell us it was a new project....




KAYA-saki! :woohoo:

Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...

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23 Oct 2011 05:15 #484838 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Kayasaki!!! :laugh: :laugh: :laugh:

I love it! I'll think of this every time I go fishing. Maybe I should get a green one next time.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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23 Oct 2011 05:20 #484840 by clutch
Replied by clutch on topic Testarossa's 78 KZ1000 Fighter Build

testarossa wrote: Kayasaki!!! :laugh: :laugh: :laugh:

I love it! I'll think of this every time I go fishing. Maybe I should get a green one next time.


Or just do an ELR paint scheme on this one! LOL!!!! :D

Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...

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23 Oct 2011 05:52 #484843 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
I shudder to think what I would have to do to this roto-molded sumbitch to get paint to stick to it.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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23 Oct 2011 06:11 #484845 by porchev914
Replied by porchev914 on topic Testarossa's 78 KZ1000 Fighter Build
I like it Josh! Light weight with some stylish and functional curves. I see the 45 braces on the front, are the rear verticals getting the same treatment? Will the 45 braces eliminate needing to tie the top rails together? Very cool though. Gotta get you a TIG welder so you can start making that stuff out of aluminum! :P

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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23 Oct 2011 10:34 #484867 by Boostable
Replied by Boostable on topic Testarossa's 78 KZ1000 Fighter Build
Very nice work!! Its nice to get the kids involved. I have four daughters and I fortunately have a couple that are willing to help out and ask to do so. At least I know they will be able to do some of there own work (or willingness) if needed through life.

I am teaching their mother to ride now, and they keep saying "we are next".. a coupe years for that however....

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

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23 Oct 2011 10:47 #484871 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build

porchev914 wrote: I like it Josh! Light weight with some stylish and functional curves. I see the 45 braces on the front, are the rear verticals getting the same treatment? Will the 45 braces eliminate needing to tie the top rails together? Very cool though. Gotta get you a TIG welder so you can start making that stuff out of aluminum! :P


Thanks Adam, and yes the rear will get the same bracing. That is just as far as I got yesterday. I have a couple of other tricks up my sleeve as well. Those braces will eliminate the need to tie the two hoops together. That's an absolute necessity for me. If they are welded together that makes it almost impossible to easily remove by yourself. Also a one piece ladder rack takes up a huge amount of space when not on the truck.

A tig is still on my short list of wants. That and a small lathe for the house. I'm waiting for the right deal to come along.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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23 Oct 2011 14:49 #484904 by camaroguy
Replied by camaroguy on topic Testarossa's 78 KZ1000 Fighter Build
nice job on the rack but, you could of got some shiney huge wood screws and just mounted it to the outer fender. real kustom like??

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