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77 KZ1000 resurrection

  • toecutter1974
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05 Mar 2009 16:24 #269883 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
right now she runs pretty quietly.... she's in about a hundred pieces in my garage! Actually ran OK, carbs were ilthy and way out of sync. some a-hole used like two tubes of gasket maker around the headers, tail light was held on by two bent pieces of metal screwed to inner fender, it looked like she was still running on the first oil change! and there is a little seepage around the head gasket... all of this will be remedied soon and I'll post some pics along the way. You guys have been very helpful so far!

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06 Mar 2009 05:09 #269979 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
How she looks now:
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06 Mar 2009 05:10 #269980 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
the sweet fabrication skills of the previous owner:
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06 Mar 2009 05:11 #269981 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
Aftermarket voltage regulator... where is this usually mounted?
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06 Mar 2009 05:30 #269985 by PLUMMEN
Replied by PLUMMEN on topic 77 KZ1000 resurrection
toecutter1974 wrote:

the sweet fabrication skills of the previous owner:

now thats special!:laugh:

Still recovering,some days are better than others.

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09 Mar 2009 00:46 #270527 by donthekawguy
Replied by donthekawguy on topic 77 KZ1000 resurrection
toecutter1974 wrote:

Aftermarket voltage regulator... where is this usually mounted?


Those mount on the side of the battery box in the stock position.

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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18 Mar 2009 19:59 #273245 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
home stretch... took her out for the maiden voyage (carbs were way out of synch... pulls pretty hard!
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18 Mar 2009 20:01 #273247 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
I still need to clean up the rear wheel, re-paint the side covers and mount the rear directionals...
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18 Mar 2009 20:02 #273249 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
she is a bit smoky at startup and the electrics definately have a few gremlins, but hopefully I can log some miles when the weather breaks...
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18 Mar 2009 20:04 #273251 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
A lot more cleaning and rust removal on the small bits... had to make this bracket, the guy that I bought it from had a piece of heavy rubber as the exhaust hanger...
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19 Mar 2009 16:50 #273535 by toecutter1974
Replied by toecutter1974 on topic 77 KZ1000 resurrection
OK, so the bike runs... but not well. I am thinking that she is a bit lean because of the pods and free flow exhaust... Anyone have a good jet combo to run with this set up before I synch the carbs?

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  • arai59
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19 Mar 2009 16:59 #273538 by arai59
Replied by arai59 on topic 77 KZ1000 resurrection
Are those Emgo pods ? If so, they are crap for filtration and pull way to much air which tends to surge at highway speed. What pilots and mains are you using? And what size carb exactly is it ?

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