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Project Progress... forks mounted.

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29 Dec 2006 18:37 #102428 by caffcruiser
Project Progress... forks mounted. was created by caffcruiser
They're on.

I was gonna do a step by step on mounting these and swapping to roller bearings instead of loose ball bearings, but I got done pretty quick and totally forgot. :laugh:

Anyhow, here's some pics...





Front end is a GSXR 750 standard telescopic. 2002. Bearing and stem are from my KZ650.

Went together like a glove, and unlike the stock loose ball bearings, there is absolutely NO play or weirdness while turning left to right. Just SMOOOOTH.

The last pic is kind of a mock up with the 2004 Yamaha R6 swingarm/shock that is going on the bike. Just to get kind of an idea of perspective. This is however of course NOT the angling the swingarm will seat at. :woohoo:

Post edited by: caffcruiser, at: 2006/12/29 21:38

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29 Dec 2006 18:49 #102430 by Bad Kaw
Replied by Bad Kaw on topic Project Progress... forks mounted.
That's lookin' good. What are the details on the project?

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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29 Dec 2006 18:56 #102432 by caffcruiser
Replied by caffcruiser on topic Project Progress... forks mounted.
Bad Kaw wrote:

That's lookin' good. What are the details on the project?


Well, the above, plus:

-Big bore high compression KZ650 based motor
-530 conversion
-40 spoke 17's, 3.5 front 5.5 rear using R6 rear and GSXR front rotors, KZ Hubs, and KZ drive gearing...
-Custom hand made aluminum tank and seat (cafe style with a twist ;))
-MIG lamps
-Custom subframe
-Rearsets
-Underseat exhaust
-custom harness, no starter, keyless, kickstart only
-pilot sport tires
-CV carbs
-port and polish KZ650 head with GPz750A cams/adjustable can gears
-Electrosport digital speedo/tach/computer

That's about it... I think. :woohoo:

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29 Dec 2006 20:53 #102450 by pyxen
Replied by pyxen on topic Project Progress... forks mounted.
Those forks look awesome..I love the colour. Its almost like a gunmetal gray.

Very very nice.

84 KZ550-F2 LTD
93 ZR550-B4

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30 Dec 2006 09:17 #102486 by caffcruiser
Replied by caffcruiser on topic Project Progress... forks mounted.
pyxen wrote:

Those forks look awesome..I love the colour. Its almost like a gunmetal gray.

Very very nice.


Thanks much. :) I'm gonna work on designing the swingarm mounts tonight if I can find the time.

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30 Dec 2006 10:27 #102496 by solomrus
Replied by solomrus on topic Project Progress... forks mounted.
that's gonna be a very cool ride when you get it done.

keep adding pics. i love seeing what everyone is up to.

--r

198o kz1ooo Bravo Four

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30 Dec 2006 11:47 #102500 by pyxen
Replied by pyxen on topic Project Progress... forks mounted.
caffcruiser wrote:

pyxen wrote:

Those forks look awesome..I love the colour. Its almost like a gunmetal gray.

Very very nice.


Thanks much. :) I'm gonna work on designing the swingarm mounts tonight if I can find the time.

You're welcome - It makes me want to take my forks apart and paint the lowers too. They're kinda banged up and in need of some spiffying up. I'll be messing with the front end anyways, so I might as well, eh?

:laugh:

84 KZ550-F2 LTD
93 ZR550-B4

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30 Dec 2006 14:27 #102517 by StreetfighterKz
Replied by StreetfighterKz on topic Project Progress... forks mounted.
Bike looks good except the front end is from a 01-03 Gsxr600. 750's have the USD forks like the 1000's. Did you have any problem with the steering stem swap? I have the same forks for my 1000 but I'm going to use the stock (Gsxr) stem. It's long enough to get a nut on. Then I'm going to use the triple clamp and stem cap nut to lock everything together. Good luck!

Later, Doug

1978 z1000 Streetfighter
1976 z900 Stripfighter (work in progress)
1983 Gpz750 Resto-Mod
1989 Vmax

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30 Dec 2006 16:59 #102533 by caffcruiser
Replied by caffcruiser on topic Project Progress... forks mounted.
StreetfighterKz wrote:

Bike looks good except the front end is from a 01-03 Gsxr600. 750's have the USD forks like the 1000's. Did you have any problem with the steering stem swap? I have the same forks for my 1000 but I'm going to use the stock (Gsxr) stem. It's long enough to get a nut on. Then I'm going to use the triple clamp and stem cap nut to lock everything together. Good luck!

Later, Doug


Glad you caught that. haha I typed that half asleep after working the 12 hour shift from 5:30a.m. to 6:00p.m. They are in fact 600 forks. :)

I had a sleeve made and the stem pressed into the GSXR clamp.

If you want to do the easiest way possible, thats it. I can get you in touch with the machinist I use if you want. Hes really good, prices are GREAT, and on top of that, he just did mine, so if you talked to him there'd be no mystery as he's done it before.

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17 Jan 2007 12:57 #106366 by NEX
Replied by NEX on topic Project Progress... forks mounted.
Hey Caff..

That fu..... funny and wierd, I intended to use and bought the same swingarm for my project. Our mind's are so alike.. scarry.. well, I like what i see, and looking forward to see the outcome..

NEX

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