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rebuilding 1982 KZ250

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11 Sep 2006 09:57 #75893 by crd
rebuilding 1982 KZ250 was created by crd
Hey all,

I've finally gotten started on my project, which is taking what I can from a 1980 KZ250 and applying it to a 1982 KZ250 that's in better shape, and trying to make one runner out of two non-runners.

Question 1: I'm in Missouri. Neither of the junker bikes I have have titles, though I have a bill of sale for the 1982. Have any of you any experience titling bikes? How difficult is it to get salvage title or builder's title?

Question 2: It appears that the starter motor on the 1982 KZ250 is completely shot, burnt out, and the 1980 is different enough that it can't be a donor. Any of you know a good source for a working 1982 KZ250 starter?

It's good to be finally wrenching on this thing. Thank goodness the hot summer is now a memory.

Thanks,
Chris

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11 Sep 2006 15:35 - 07 Jun 2009 13:38 #75951 by KZ250LTD
Replied by KZ250LTD on topic rebuilding 1982 KZ250

79 KZ1000ST
Past:
Many.
Attachments:
Last edit: 07 Jun 2009 13:38 by KZ250LTD.

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15 Sep 2006 14:22 #77004 by crd
Replied by crd on topic rebuilding 1982 KZ250
That's a good looking bike.

I haven't made up my mind on the color yet -- the paint job on the tank's not very good any more, so I'm even considering wirewheeling the thing and going with a clearcoat brushed metal look.

First things first, I guess -- let's get the thing up and running. :-)

Still calling around and looking for a 1982 starter motor. I kind of hate to spend $150 on a rebuilt one if I can get a working one for less than $50. Keeping my eye on ebay.

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04 Feb 2007 14:46 #110190 by Paradox2221
Replied by Paradox2221 on topic rebuilding 1982 KZ250
There are a few of us around... actually, the 1983 KZ250 LTD Belt drive I'm in the process of re-building
is the only bike my 5ft 2in wife feels comfortable on, as she can stand flat footed at a stop unlike my Honda CB450T.

Electric starters for the KZ250 LTD... part #21163-1036 are almost extinct... mine is gone... so I don't even have one to re-build and new ones are over CDN$300.00 delivered. The one thing I have been told... don't know for sure...is this electric starter runs backward to most others.???

A carb for this model is not the easiest to find either..part #16001-1592 for the US model and #16001-1593 for the Canadian model... a CV36 carb.

If anyone knows where I can pick any of these up please drop me a line... could use the help..

Here's a pix of the wee beastie... the rider is a factory option... next one will have a face.
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05 Feb 2007 11:09 #110372 by pumps
Replied by pumps on topic rebuilding 1982 KZ250
Hey crd! (waves) Let me know if you a hand..or at LEAST moral support!:laugh: Maybe when it warms up we could go for a ride?

Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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16 Mar 2007 19:41 #120869 by Paradox2221
Replied by Paradox2221 on topic rebuilding 1982 KZ250
Did you by any chance keep the old starter?

After paying for and waiting 4 weeks my re-man'd starter finally arrived, only to find they shipped me a starter for a KZ440/400.

I understand I can take the end-caps from an old KZ250 starter and switch them with the KZ440 starter as it is 12volt... 0.6KW 31 tooth CCW rotation.

If you, or anyone else has a dead KZ250 starter please contact me and I'll buy the old housing (end-caps) off you.

This is the final part I need to complete my re-build of the 1983 KZ250 LTD Belt I've been working on.

Paradox2221
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16 Mar 2007 19:56 #120877 by pumps
Replied by pumps on topic rebuilding 1982 KZ250
I think I found you a starter. At least the site shows it in stock. Better hold on to your boots! from cmsnl.com.

STARTER-ELECTRIC

Make: Kawasaki
OEM#: 21163-1036
Product#: 211631036

Price € 306.50=408.199 USD



:sick: :sick: :sick:

Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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16 Mar 2007 20:05 - 07 Jun 2009 13:37 #120882 by KZ250LTD
Replied by KZ250LTD on topic rebuilding 1982 KZ250

79 KZ1000ST
Past:
Many.
Last edit: 07 Jun 2009 13:37 by KZ250LTD.

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16 Mar 2007 20:15 #120886 by pumps
Replied by pumps on topic rebuilding 1982 KZ250
I'm thinkin' I could do a fair amount of kick or jump starting for that price. Do those 250s have a kicker?

Check out our site. kcvjmc.org
1977 Yamaha XS650
2000 Kaw W650
2 KZ440 LTDs , a 79 KZ400H and an 83 Belt Drive

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16 Mar 2007 20:24 - 07 Jun 2009 13:37 #120891 by KZ250LTD
Replied by KZ250LTD on topic rebuilding 1982 KZ250

79 KZ1000ST
Past:
Many.
Last edit: 07 Jun 2009 13:37 by KZ250LTD.

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  • Shoe48
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  • Live each day as it is your last
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16 Mar 2007 20:39 #120900 by Shoe48
Replied by Shoe48 on topic rebuilding 1982 KZ250
I ran into this for a friend of mine last year and he found out that one off a Kawasaki lawn mower engine was the same .. I dont any better details than that , I know he complained at the 75.00 price tag .. I installed it , it , Ran fine after that .. He found it online somewhere ... Sorry not better help .. :)

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16 Mar 2007 22:04 #120929 by Paradox2221
Replied by Paradox2221 on topic rebuilding 1982 KZ250
Found an article about the lawnmower starter too.

What I ended up getting was a MITSUBA SM-8203 from the remanufacturer..... somewhere there is a KZ400/440 owner
trying to figure out why he received a starter for a KZ250 LTD......

The KZ250 can also use the starter from the 1980-83 Z250 OEM#SM-8211.... the 1982-85 KLT250.... the 1981-84 KLT200.... the1977-79 KZ200... MITSUBA SM2-23C... MITSUBA SM8-211... Kawi #21163-1036 Kawi #21163-1238.

All I need are the end-caps from a DEAD starter... any of the above... I can then switch them with the end-caps that are on the 400/440 starter I got in error.

BTW... $408 USD = $473 CDN.... $343 CDN more than I paid for the whole bike including S&H....

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