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Petcock help 28 May 2016 22:01 #729045

  • Salu8819
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Replaced the petcock because the old one was still letting fuel in and overflowing the carbs which lead to soaking the spark plug and spilling fuel into the oil.
79' KZ400 Brat

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Petcock help 29 May 2016 05:56 #729061

  • 650ed
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If the old petcock was not shutting off the fuel flow replacing it was fine, but there's a second problem that is sounds like was not addressed. If the carbs were overflowing there is also a problem with the carbs.

Even if the petcock is letting fuel flow from the tank the float valves inside the carbs should stop the fuel flow once the correct fuel level is reached inside the carb bowls. I suggest you check and clean the float valves. A q-tip and carb cleaner should make them squeaky clean. Do not use anything abrasive. With the float valves cleaned they should no longer leak. To prevent a re-occurrence a quality inline fuel filter should be installed between the fuel tank and carbs.

The other thing to do is the clear tube test to determine and, if necessary, set the fuel level in the bowls. If the fuel level is set too high fuel will overflow. The test involves attaching one end of a clear piece of flexible tubing to the carb drain hole and holding the other end of the tube above the bowl/carb joint. When the fuel is turned on it should rise in the tube to a level 2.5 - 4.5 mm below the bowl/carb joint. If the fuel rises higher than that level it may run into the cylinders or over the upper end of the brass overflow tube inside the carb bowl. This condition is corrected by removing the float and gently bending the tang to raise the float valve needle position. Doing this may take several tries before achieving the desired fuel level.

Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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Petcock help 29 May 2016 06:08 #729065

  • SWest
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A common mistake is bending the tang too much. It will cock the needle to the side and it won't seat. The tang should be almost level. Bend the arms slightly then bend the tang for fine adjustment.
Steve

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Petcock help 29 May 2016 06:13 #729066

  • DK900
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Has your mechanic offered to rebuild your carbs? You should be able to leave the petcock open all the time; if gas is leaking turning the gas off is a band aid not a fix.
Gas in the oil will eventually cause catastrophic engine failure, fire or explosion. How does he explain the gas getting in the oil?
1976 KZ900-A4
1995 FLTCU Tourglide

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Petcock help 29 May 2016 10:32 #729095

  • Salu8819
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The mechanic said he has repeatedly cleaned my carbs and the fuel is now shutting off properly.
Float level I believe is resolved as well. But what can cause the sluggish feel at 3k to 4K ?
79' KZ400 Brat

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