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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 13:32 #453016

  • dshelly
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A while back I wrote a small piece on boring carb bodies. With the current price of 29 Smoothbore carbs lately I figured I would try boring out a set of 26mm to 29mm and see what happens. Some of you wanted pictures (as always) so here are a few shots of the carbs getting machined. Just so you understand what your looking at . The first pic is in my CNC Lathe getting bored to the 29mm diameter. The next is in the mill getting the recess in the bottom cut deeper. This is a critical step , if you don't do this the slide won't drop far enough and the bike won't idle under 2500 rpm. I have a set of these on two of my bikes and it make seems to make quite a difference.




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'77 Kz1000B1
'78 Kz1000A2
'76 Kz900LTD
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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 13:35 #453018

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After machining you have to raise the needle to the bottom clip . Since now the slide sets lower in the bore, otherwise it will be way too rich. So what do you guys think?
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'76 Kz900LTD

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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 13:45 #453020

  • Kidkawie
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Does the slide clear the top of the carb?
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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 13:56 #453023

  • T_Dub
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I think its cool but I want moar pics!!
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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 13:58 #453025

  • dshelly
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Yes, the slide only sits aproximately .07 lower in the bore. There is plenty of range of motion to get slide all the way open.
Occupation:Machinist 25+ exp.
'77 Kz1000B1
'78 Kz1000A2
'76 Kz900LTD

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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 14:08 #453027

  • dshelly
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More pics? OK here is 1 more showing the difference in bore size. 26mm on the left 29mm on the right .

Occupation:Machinist 25+ exp.
'77 Kz1000B1
'78 Kz1000A2
'76 Kz900LTD
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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 14:09 #453028

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Looking good. Have you used them yet? Results?
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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 14:16 #453029

  • dshelly
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Yep, put them on my 77 kz1000 1015cc with 10.25 wisecos. Pulls great! runs better than ever.
Occupation:Machinist 25+ exp.
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'78 Kz1000A2
'76 Kz900LTD

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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 14:17 #453030

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Excellent! Always nice to have something work out that well!
1977 KZ650B1
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-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 14:46 #453037

  • hocbj23
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nice mill work.bj

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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 16:38 #453052

  • testarossa
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Excellent info Dshelly. I'm glad to see that I'm not the only person on here who's not afraid to do a little Mikuni machining.

Did you chuck directly on the casting where the carb boot would normally clamp, or is that a jig that the carb bolts to for the lathe work? Do you find that the carb bore is fairly concentric to the outside of the casting for the boot?
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Machining Project: Boring VM26 Carbs To 29mm 23 May 2011 16:52 #453055

  • 531blackbanshee
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it looks as though you did not offset the bore at all,is this true?

was the clip change and the machine work the only things that changed?

i am glad that you have done this and posted the pics,
thanks for answering the questions as well.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

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