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'83 KZ440D Cafe/Brat Build 08 Feb 2016 16:23 #710046

  • TrollToll14
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I started riding last summer. Bought an old KZ440 to learn on and once it got cold and it was time to put it up for the winter I decided to try my hand at motorcycle modification. Since this is my first build I would appreciate any feedback and suggestions.

Here is what I started with (draining the oil to get ready to bring it inside)

Attachment Start.jpg not found




Getting ready to make the seat pan out of fiberglass.

Attachment SeatPanTaped.jpg not found




This is what it looked like when I was done. Still needs some sanding and cleaning.

Attachment SeatPan.jpg not found




Here it is totally stripped down.

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Mock-up of my electrical tray. It sits just under the seat pan, completely out of sight.

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My gas tank. Pretty excited with how it turned out considering it was my first time. Admittedly I have a friend who paints cars professionally that let me use his space and equipment. He is advice was even more important.

Attachment Tank.jpeg not found




And the frame.

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I'm hoping by the end of this weekend I will have a roller. The parts have already started trickling in (clip-ons, grips, taillight, speedo, etc.)

Still to come:
Putting in Mikuni carbs and pod filters which means re-jetting.
Installing a 2-into-1 collector and getting a new slip-on.
Construct a new wiring harness.
Cover the seat pan (may end up paying someone to do this. I'm not very useful with a needle).
I am also installing an RFID reader so I can go keyless. Here is the planned wiring harness with RFID included.

Thanks for reading everyone. Let me know what you think.
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'83 KZ440D Cafe/Brat Build 08 Feb 2016 16:57 #710052

  • Gypsy Road
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Good looking Paint. Great job

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'83 KZ440D Cafe/Brat Build 08 Feb 2016 17:57 #710054

  • larriken
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Sweet, like the red frame!

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'83 KZ440D Cafe/Brat Build 08 Feb 2016 18:15 #710057

  • SWest
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Pics of the motor mounts for another member?
Steve

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'83 KZ440D Cafe/Brat Build 09 Feb 2016 14:48 #710186

  • TrollToll14
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Gypsy Road wrote: Good looking Paint. Great job

larriken wrote: Sweet, like the red frame!


Gypsy Road and larriken:

Thanks! I'm pretty proud of it. It was definitely the part of the build I was the most worried about.

swest wrote: Pics of the motor mounts for another member?
Steve


swest:

Below I have a picture of my motor mounts with an annotated picture of my frame showing where they attach. I the same for the engine if you need.

Attachment EngineMounts.jpg not found



Attachment FrameAnnotated.jpg not found

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The following user(s) said Thank You: SWest

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Last edit: by TrollToll14.

'83 KZ440D Cafe/Brat Build 09 Feb 2016 15:48 #710203

  • SWest
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Thanks, I was asking for another member who seemed to have been sold the wrong ones.
Steve

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