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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 01 Mar 2015 10:55 #663074

  • DOHC
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Arnold wrote: Clutch plate / sprocket support is finally done !


Hey, Arnold. Is there any chance you'd be willing to share the mechanical model file you used to create this cover? I've been trying to think of an easy way to get accurate measurements for the mating holes and shaft centers, but it looks like you've already nailed it.

Anyone know if the "J" engine uses the same bolt hole and shaft locations as the 73-80 engines?

Actually, it would be cool to create a library of the hole and mating surface dimensions for all of the engine covers (clutch, generator, chain cover, etc). I'm sure we could find others who have measured and modeled these already.
'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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Last edit: by DOHC.

Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 01 Mar 2015 12:10 #663077

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Thanks guys !

Glad that I can inspire you guys to push on with your builds, I too have my moments when motivation is needed.

650mod: I´m sure your bike will come out just as good...! And think about the shipiing cost you´ll save :laugh:

Dohc: Yep, I can share the file...send me a PM.

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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 01 Mar 2015 17:04 #663105

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Looks great Arnold!

DOHC - I recently ordered a cover from D&G and I noticed an extra hole that I didn't need and wasn't present on my PMFR cover. D&G said it is for the "J" model engines. With that, I'm assuming that the bolt holes are the same except for one ... or maybe all the same plus an extra for the J. The extra hole is just below the shift shaft. Here is a pic:

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
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Last edit: by 79MKII.

Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 02 Mar 2015 07:02 #663161

  • 531blackbanshee
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holy crap your close!!!!!!!!!!!!!!!!!!!!!!!





leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 02 Mar 2015 13:08 #663211

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Yes Sir Leo....closer than ever :P

Considering the fly wheel cover has the identical hole pattern I would´nt be surprised if the clutch covers has to.






My Model J sprocket cover plate



Z1 cover found on E-bay



Sure look the same...except for a hole or two :whistle:
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Last edit: by Arnold.

Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 02 Mar 2015 16:49 #663231

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bluezbike wrote: ..........my flabber is absolutely gasted.!!!!..............seriously cool work, it all hangs together beautifully



Oh ya... 100%! B)
'77 kz1000 (zx10r) Modified/Street
'81 GPz550 "TrackBike"
'05 zx10r Retro/Mod Sportbike 4 SALE!!
'02 zrx1200r Lightly Modified Street SOLD!!
'74 h2b 750 (FZ600) "Mongrel" 2 Stroke SOLD!!


"Invictus Maneo" - I remain unvanquished.

Kawasaki - Let The Good Times Roll!

Mississauga, Ontario. CANADA
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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 03 Mar 2015 12:23 #663327

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Thanx Drooz,

Got the seat back for a final fitting.
100% spot on from all angles...next step get the cover on !


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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 03 Mar 2015 14:08 #663348

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love the fit!
no gaps!!!!!!!!!

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 04 Mar 2015 13:42 #663476

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Thanx Leo,
Two weeks and I´ll get it back completely done.


Here´s a gap for you :woohoo:

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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 04 Mar 2015 13:45 #663479

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yabut,
once the upholstery is on.
there wont be any gaps!!!!!!!!!!!!! :P

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 05 Mar 2015 14:16 #663576

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79MKII wrote: DOHC - I recently ordered a cover from D&G and I noticed an extra hole that I didn't need and wasn't present on my PMFR cover. D&G said it is for the "J" model engines. With that, I'm assuming that the bolt holes are the same except for one ...


It looks like the D&G guard uses the holes for the transmission cover, while some (like Arnold's) use the chain cover mounting points.

Arnold wrote: Sure look the same...except for a hole or two :whistle:


I looked at my '80 and '78 engines, and the '80 MK2 looks more similar to the J model cover you posted than does the '78. The '78 Z1R definitely has a number of holes along the top and right side of the cover that look like they would not line up. I wonder how many of the holes in the transmission cover do line up between the Z1, MK2, and J.

Here are two pictures of my greasy bikes.



'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100
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Last edit: by DOHC.

Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone) 07 Mar 2015 11:43 #663695

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You gonna like these pics Dohc :lol:

Before:



After: New paint, and a lot of polish

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