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LED Tail Light Upgrade 06 Apr 2009 20:04 #279037

  • roy-b-boy-b
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I wanted to replace the wimpy tail light in my bike.
Where i live the drag strip requires a light in the back and the one on the bike barley qualifies for that.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:06 #279038

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I cleaned up the duck tail. The bike has no fender so i will be mounting the tail light to this piece.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:08 #279039

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This is the piece i built for another bike. The LED was Glued in the tail piece. I removed the part i needed and roughed up the surface. Roy
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:10 #279041

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While the tail light is sitting on the side curing i will do the wires.This is what you need.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:11 #279042

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Nice Roy, what did you glue it with? Epoxy?
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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LED Tail Light Upgrade 06 Apr 2009 20:12 #279043

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It is a good idea to cut your shrink wrap and slide it on the wires first. Some dummies forget this untill they have the wires sordered.:blush:
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:15 #279047

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Make sure you know whch wires go where. The wires on the LED are marked and i used a test light on the bike wires to make sure the PO hasn't changed up the wires.I use the hammer to lay the wires on to sorder.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:17 #279049

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Shrink wrap and sorder. The only way to go.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:19 #279050

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A new bullet connector for the signal light.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:21 #279051

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Since the resin hasn't cured yet i am going to fill in the space where the fender was. With the fender removed the water and crud fills the battery box area.
I found a old rusted KZ fender and cut it down so it wouldn't be seen.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:22 #279052

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I love my chop saw.
1979 LTD Street Fighter.1977 KZ1000
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LED Tail Light Upgrade 06 Apr 2009 20:23 #279053

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Trim the ears off and smooth the edges and paint.
1979 LTD Street Fighter.1977 KZ1000
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