1980 KZ750E Cafe build

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30 Aug 2015 11:47 - 30 Aug 2015 11:53 #687863 by jcs027fly
1980 KZ750E Cafe build was created by jcs027fly

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Picked up this beauty of Craigslist last summer, been slow going. It appears to have sat in a field for the last 15-20years. I have since getting it: Got it running after installing a dynatek ignition, rebuilt the carbs, rebuilt the starter, replaced and rebuilt/powdercoated and progressive springs installed in the front forks, powder coated the rear swing arm and installed new bearings, powder coated the front and rear rims and installed new rubber, new chain and sprockets. Here are some pictures of the progress.....

1980 KZ750
1978 GS400X Sold
2000 Ducati 996
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Last edit: 30 Aug 2015 11:53 by jcs027fly. Reason: changed pics

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30 Jan 2016 18:21 #708654 by cafebrat
Replied by cafebrat on topic 1980 KZ750E Cafe build
The parts you have done look great. It looks like it was in pretty rough shape to begin with. Those carbs look like they'll be a real pain to clean. I bought an ultra sonic cleaner from Harbor Freight a couple months ago and its worked wonders on carbs and other small parts. I cleaned one set thoroughly by hand three times this summer and was still running lean no matter how i rejetted. After one ultra sonic cleaning, it opened everything up and theyre flowing gas like new. Heres a pic of my kz cafe/ brat bike for a lil insperation

83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke B)
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30 Jan 2016 18:22 #708655 by cafebrat
Replied by cafebrat on topic 1980 KZ750E Cafe build
The parts you have done look great. It looks like it was in pretty rough shape to begin with. Those carbs look like they'll be a real pain to clean. I bought an ultra sonic cleaner from Harbor Freight a couple months ago and its worked wonders on carbs and other small parts. I cleaned one set thoroughly by hand three times this summer and was still running lean no matter how i rejetted. After one ultra sonic cleaning, it opened everything up and theyre flowing gas like new. Heres a pic of my kz cafe/ brat bike for a lil insperation

83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke B)
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04 Feb 2016 18:48 #709444 by jcs027fly
Replied by jcs027fly on topic 1980 KZ750E Cafe build
Wow your bike looks great, what did it look like when you started with it? I just looked at the ultrasonic cleaner did you get the 2.5L one at HF? I never thought about using one of those to clean carbs. Kinda at a standstill on my KZ till I get back from this trip to Afghanistan, hopefully I have a nice pile of new parts waiting for me.

1980 KZ750
1978 GS400X Sold
2000 Ducati 996

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14 Feb 2016 12:55 #710709 by cafebrat
Replied by cafebrat on topic 1980 KZ750E Cafe build
Thanks, my bike came a long way too. my ultrasonic cleaner is the 2.5l. Its used to be the chicago brand, mine says "ship to shore" but its exactly the same and ive used it plenty and had no ploblems. For the kz carbs youll have to disassemble the rails and fit two at a time. Ive attached a couple pics below of how my bike started.

83 Kawasaki Kz1100 LTD
81 Honda cm400
72 Suzuki T500 Titan** 2-stroke B)
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14 Feb 2016 13:08 #710713 by rstnick
Replied by rstnick on topic 1980 KZ750E Cafe build
Nice work so far jcs.


B)

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s
1978 KZ1000 project
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22 Feb 2016 22:15 #712052 by jcs027fly
Replied by jcs027fly on topic 1980 KZ750E Cafe build
Did you do the framework yourself? There is the section behind the carbs where the orginal battery sat mine has a curve to it and I plan on cutting that out and putting a straight piece in there. Is that what you had to do?

1980 KZ750
1978 GS400X Sold
2000 Ducati 996

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24 Feb 2016 01:07 - 24 Feb 2016 13:26 #712254 by richardk
Replied by richardk on topic 1980 KZ750E Cafe build

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Nice work so far mate, looking great, here is my attempt at a cafe racer!
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Last edit: 24 Feb 2016 13:26 by richardk.

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24 Feb 2016 11:19 #712323 by jcs027fly
Replied by jcs027fly on topic 1980 KZ750E Cafe build
Wow looks great, got any pictures from the what you started with? What kind of battery are you using? Where did you put it?

1980 KZ750
1978 GS400X Sold
2000 Ducati 996

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24 Feb 2016 12:15 - 24 Feb 2016 13:25 #712337 by richardk
Replied by richardk on topic 1980 KZ750E Cafe build

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Thanks, I put the battery under the swing arm, here is a picture of the bracket I knocked up.
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Last edit: 24 Feb 2016 13:25 by richardk.

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24 Feb 2016 12:20 - 24 Feb 2016 13:25 #712339 by richardk
Replied by richardk on topic 1980 KZ750E Cafe build

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A few more!
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Last edit: 24 Feb 2016 13:25 by richardk.

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24 Feb 2016 12:33 - 24 Feb 2016 13:25 #712341 by richardk
Replied by richardk on topic 1980 KZ750E Cafe build

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This is the first picture I have where I've mocked up the clip ons and headlight, cheers Rich
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Last edit: 24 Feb 2016 13:25 by richardk.

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