'77 KZ650 - Street Tracker Build

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20 Mar 2012 08:16 #510803 by Minus32
'77 KZ650 - Street Tracker Build was created by Minus32
Hi all,

This will be a photo build, converting a '77 KZ650 into a street tracker, based on the designs of a couple of my favourite bikes by professional builders.

It's slow work in progress, as my occupation takes me overseas, meaning I don't get a great deal of time to actually get in the garage at home.

I was brought up around bikes, mainly my uncles cafe racer conversions, but didn't actually own my own road legal bike until about five years ago. Was always just an off roader...

As much as I like modern bikes, I can't help being drawn to the designs and simplicity of bikes from the late 70's - especially the Zed's. As a result, I plan on keeping this bike as simply as possible, but placing some practical modern upgrades, to help it firstly stop better, and secondly, run smoothly (hopefully).

My ultimate plans for the bike will be completed in a second stage rebuild. I plan to first rebuild the bike utilising more of the original parts to get it back on the road, then replace/upgrade parts as I go along.

I don't cut corners. I don't do 'that'll do'... I plan on getting this bike the way I want it, and to keep it for the rest of my biking life. Hence the reason I am willing to put some time and money into it.

Anyhow, you'll see the progress as I slowly move along, and hopefully you guy's will point me in the right direction. this is the first bike I have ever stripped to rebuild, never mind customise.


1977 KZ650 American Import - A Street Tracker in the making...

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20 Mar 2012 08:53 #510809 by Minus32
Replied by Minus32 on topic '77 KZ650 - Street Tracker Build
A few photo's of what's happened so far:

Chopped back end




New fabricated and fitted back end




1977 KZ650 American Import - A Street Tracker in the making...

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20 Mar 2012 10:19 #510822 by ramtough_63
Replied by ramtough_63 on topic '77 KZ650 - Street Tracker Build
really good work

1978 KZ1000 A2
Thrown Together To Ride Til Winter
Facebook Page
Free Range Custom Art


1982/83 750R/GPZ
1984 Goldwing 1200 Interstate
1982 Yamahopper QT50
Previous
2 79 HD sporty XLH
02 HD FLSTS Heritage
60's HD Hummer
70's Honda 550 Four
70 Yamaha 100
and various enduros dirtbikes minibikes...

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20 Mar 2012 11:32 #510829 by Minus32
Replied by Minus32 on topic '77 KZ650 - Street Tracker Build

ramtough_63 wrote: really good work


Thanks.

Got to finish the hoop up with some nice welds where it meets the shock mounts. Seat pan mounts, fender mounts, and battery box mounts to get on there too.

1977 KZ650 American Import - A Street Tracker in the making...

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20 Mar 2012 12:05 #510834 by Minus32
Replied by Minus32 on topic '77 KZ650 - Street Tracker Build
Some original parts before and after vapour blasting.









After the blasting and some parts, mainly engine casing powder coated satin black.







1977 KZ650 American Import - A Street Tracker in the making...

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20 Mar 2012 12:06 #510835 by murr50
Replied by murr50 on topic '77 KZ650 - Street Tracker Build
looks great so far. I love the looks of street trackers. If i ever get a decent shop and some spare time i would love to build one... Ill be keeping an eye on this one

1977 kz650 C

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20 Mar 2012 12:27 - 20 Mar 2012 13:26 #510841 by Minus32
Replied by Minus32 on topic '77 KZ650 - Street Tracker Build

murr50 wrote: looks great so far. I love the looks of street trackers. If i ever get a decent shop and some spare time i would love to build one... Ill be keeping an eye on this one


Cool, Thanks...

Spare time is exactly what I struggle for. If it takes me a couple of years to get right, it'll be worth it.

1977 KZ650 American Import - A Street Tracker in the making...
Last edit: 20 Mar 2012 13:26 by Minus32.

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20 Mar 2012 23:46 #510958 by rstnick
Replied by rstnick on topic '77 KZ650 - Street Tracker Build
Nice work so far.
B)

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s
1978 KZ1000 project

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19 May 2015 17:35 #672778 by TheFriZ
Replied by TheFriZ on topic '77 KZ650 - Street Tracker Build
I would love to see some finished product on this build!!!!

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19 May 2015 18:46 - 19 May 2015 18:48 #672784 by 650ed
Replied by 650ed on topic '77 KZ650 - Street Tracker Build
That's funny - so would the owner! :laugh: :laugh: :laugh: He hasn't visited this site for more than 2 years - probably gave up like so many guys do after starting mods on a bike rather than simply riding the thing. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 19 May 2015 18:48 by 650ed.

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19 May 2015 18:49 #672785 by TheFriZ
Replied by TheFriZ on topic '77 KZ650 - Street Tracker Build
The Truth!! I've been wanting to disassemble and refinish my 78, but Riding season came too soon

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24 Apr 2016 03:08 #722630 by Minus32
Replied by Minus32 on topic '77 KZ650 - Street Tracker Build
I'm still here!!! Moved house, had to renovate it from top to bottom. The bike was/is on serious hold, but I haven't let go of the project!

1977 KZ650 American Import - A Street Tracker in the making...

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