'78 KZ1000 makeover

  • kz1k
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15 Jan 2011 07:08 #422388 by kz1k
Replied by kz1k on topic '78 KZ1000 makeover
wow, they look great. they will really be noticed when its all on the frame.

1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?

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  • testarossa
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15 Jan 2011 07:12 #422389 by testarossa
Replied by testarossa on topic '78 KZ1000 makeover
porchev914 wrote:

Black black black B)


Black is a good choice, but just make sure that the part is very clean before you give it to the anodize shop. Blow out any recesses, and wipe the flat surfaces down like you were getting ready to paint it. Take special care to make sure that there is no left over coolant from the machining process. The shop should do that for you, but it never hurts to be too careful.

Many of the parts that my machine shop makes are required to be black anodized, and we have had batches come back with lighter spots which look purple. It's due to parts that aren't perfectly clean before they go for the electrolyte bath. What often happens, is that some small amount of water soluble coolant will be trapped in a threaded hole, and it works it's way out in the bath.

Just like anything else, good prep work is key.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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15 Jan 2011 07:18 #422390 by testarossa
Replied by testarossa on topic '78 KZ1000 makeover
porchev914 wrote:

On a side note, has anyone ever ordered hardware from Bikebandit? I placed an order for some bike specific nuts and bolts a couple weeks ago. I haven't heard a damn thing since....... :dry:


If you look to the right of the part number on their online order form, you will see a clock. Highlight the clock with your cursor, and it should tell you the est. delivery time. Green means it's in stock and will ship right out. Red is not in stock and longer delivery time. I have had good luck by ordering all the in stock items together and not putting in any special order stuff. Usually if the stuff is in stock I get it in 3 days. Last time that I ordered a non stock item it took about 10 days, but this wasn't a dealer item.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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15 Jan 2011 07:38 #422395 by DoubleDub
Replied by DoubleDub on topic '78 KZ1000 makeover
Good info! I for one appreciate the heads up Test!

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  • testarossa
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15 Jan 2011 07:48 #422397 by testarossa
Replied by testarossa on topic '78 KZ1000 makeover
DoubleDub wrote:

Good info! I for one appreciate the heads up Test!


Yeah, I thought you guys wouldn't want the awesome purple spotted parts after paying a shop for a one-off anodize job. We have seen this problem from multiple shops, so it's not just one bad outfit giving us problems. On the parts we make, anything other than black is un-acceptable. They are part of a very sensitive microscope spectrometer that cannot have any stray light penetration within the assembly. Here's a link to one of the more common units that the company builds: www.brukeroptics.com/senterra-overview.h...=0&print=1%98309527F

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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15 Jan 2011 08:51 #422412 by 79MKII
Replied by 79MKII on topic '78 KZ1000 makeover
Wow those triples and forks look awesome...I really want my next project to be a modern-suspension-swap-KZ-type project.

I think the black anodize will look very nice...but man, I'd have a hard time hiding all that beautiful aluminum. What about polishing it and clear anodize? Just a thought...they are beautiful either way. I feel the same way about all aluminum in general..don't like to see black alum swingarms either....hides the natural alum beauty. just my $.02! :)

It's probably just my memory, but I don't remember a bearing seal on the top?? Maybe mine was/is missing? :blush:

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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  • porchev914
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15 Jan 2011 08:52 #422413 by porchev914
Replied by porchev914 on topic '78 KZ1000 makeover
Thanks for the heads up Josh. I'm going to polish some of the surfaces that are seen so you don't see any of the machining marks. I was going to give the triples a thorough bath in acetone before going to the shop. Now you're lecturing me on prep importance :P The tables have turned :ohmy:

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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15 Jan 2011 11:47 #422433 by porchev914
Replied by porchev914 on topic '78 KZ1000 makeover
I had thought about simply polishing the triples Mike. But after thinking about it for quite some time, I decided to go black for 2 reasons. One, the fork sliders are black, and the black triples with polished stainless hardware will look really tough and make a good color match with the sliders and contrast on the bronze upper tubes. Two, I didn't want the triples overstated. Polishing would make them stand out, and the theme of the bike is moving toward an understated custom. I'm going to try and keep things from standing out, with everything except the engine being dark. Or something like that :S

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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15 Jan 2011 11:52 #422434 by Bad Kaw
Replied by Bad Kaw on topic '78 KZ1000 makeover
porchev914 wrote:

Now, for the Coup-De-Gras :woohoo: :woohoo: :woohoo:

In my living room when I got home was a box wrapped in what I can only describe as standard Canadian issued packing tape. Inside that box was the crown jewel of my front end


Here are my custom triple's, courtesy of irishwill


:woohoo:
Oh...I think I need a moment to myself...
...wow!

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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15 Jan 2011 12:27 #422438 by camaroguy
Replied by camaroguy on topic '78 KZ1000 makeover
gotta agree. I think the black anodise will look good with the stainless bolts.I like the understated custom look.gotta look twice to really see everything.

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16 Jan 2011 08:06 #422675 by 79MKII
Replied by 79MKII on topic '78 KZ1000 makeover
OK...you convinced me on the black. Going back and looking at pictures of the forks, I think black will look better and the SS hardware will set them off nicely.

As far as the offset...the main purpose is to allow the forks to slide further down in the triples so the front end of the motorcycle will be higher, right? I'm sure the GSXR forks are shorter and this helps to "offset" that?

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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16 Jan 2011 09:28 #422689 by Bad Kaw
Replied by Bad Kaw on topic '78 KZ1000 makeover
Well, you could look at it like that, but the big deal is that a lot of inverted forks are shorter in overall length and you could end up taking away some critical ground clearence if your front end drops too close to the ground. You are going to want to pay attention to your steering geometry.

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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