Hi Folks,
Please indulge me while I start a thread that doesn't perzactly deal with KZs.
I'm fortunate in that as a part of the my full time job I'm part of the company's Innovation Group. A couple of years ago I built a CNC Router that can accept a 4' by 8' sheet of plywood.
Last year I imagined a new type of wood joint that could be used to join sections of wood in a manner that engages the faces of the boards in compression and tension. I'm thinking that this new joint will have structural advantages over more traditional methods of joining two boards such as doweling or mortise and tenon joints, which typically join the boards at the neutral axis.
When I imagined this new joint, which I call a "Bulb Joint", I didn't think I'd invented something new but rather just combining existing technology in a different manner. As a matter of fact my IT guy, found a similar joint on one of the Do It Yourself CNC websites. My joint is different in that each board has both male and female parts and that each side of the joint is machined exactly like the other side. When joined together the boards grasp their mates just as ancient Romans used to shake hands by grasping each others forearms.
Here's a picture of two boards, one of which must be flipped end for end to be joined.
Until now I'd only used bulb joints to make picture frames and various cabinet / fixture types of projects. This fall I decided to venture out into the realm of structural applications by building an 11' by 16' shed that will have a barrel shaped roof. The picture above is of two 2" by 8" pieces of Douglas Fir that will join four other pieces to make one complete arched rafter.
Here are the rafters joined together and stacked on the floor of the shed.
Here's another picture of a few sections joined together on my work bench.
Now that I've assembled the rafters I'm going to frame the walls and then stand up the rafters. I'll be adding more pictures as I go along.
Bill