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77' KZ1000 LTD

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77' KZ1000 LTD 05 Aug 2022 07:29 #871716

  • willemZ900
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Because of my 16 rearwheel and higher revs i run 15/32 with 630chain. Bike is a Z1B 1015cc and VM 29 smoothbore pumpers
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77' KZ1000 LTD 06 Aug 2022 20:30 #871793

  • Kelly E
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Today my buddy Paul started disassembly of the carbs. I pulled the rear wheel and brake system for disassembly and cleaning. I had to fill and use the parts washer because the bike is so dirty and greasy. The new seat came and I'll have to use the stock seat lock catch from the other seat.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more

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Last edit: by Kelly E.

77' KZ1000 LTD 11 Aug 2022 15:15 #872078

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Today I pulled the swingarm out and found dual needle bearings on each side. I read in the Clymer manual that only ZR-1's got the dual needle bearings. Did the LTD's get them too? 
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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Last edit: by Kelly E.

77' KZ1000 LTD 11 Aug 2022 15:40 #872081

  • TexasKZ
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Parts diagram at Partzilla says yes.


www.partzilla.com/catalog/kawasaki/motor...bsorbers-77-78-b1-b2
 
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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77' KZ1000 LTD 18 Aug 2022 13:49 #872440

  • Kelly E
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I've been busy pulling and cleaning up parts. I think I'm going to replace the Kerker with a Delkevik stainless exhaust. The Kerker is still solid and useable but it's got some war wounds, missing chrome, dents and dings. We put a Delkevik on our 80' Suzuki GS 1100E that we just finished. It is lighter and sounds great. I wish the Kerker looked better because I really wanted to use it.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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77' KZ1000 LTD 24 Aug 2022 16:25 #872784

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I've been busy with cleaning 45 years of crap off the motor. Today we discovered that both front axle nuts are seized. My pneumatic impact gun didn't budge them. They are currently trying to soak up some Kroil. The next step will be heating up the nut. From the look of the tab washers on the brake rotor bolts it's likely the original wheel bearings so I need to get the axle out.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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77' KZ1000 LTD 24 Aug 2022 16:44 #872786

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Did you try to loosen the fork leg axle clamps first?

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77' KZ1000 LTD 24 Aug 2022 17:19 #872789

  • Kelly E
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Did you try to loosen the fork leg axle clamps first?

Yep, we had the axle clamps loose. It has been way overtightened . I'm soaking in Kroil overnight. Tomorrow I'll try again, if it's still seized I'll try some heat. Sooner or later I'll get it apart.
 
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more

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77' KZ1000 LTD 08 Sep 2022 10:38 #873561

  • Kelly E
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I decided to pull the motor to sandblast and paint the frame. Too much rust and scratches to look past. I finally got the front axle apart, the axle had rusty threads on both sides. I also had to make a tool from an old tool to take apart the forks. I'm learning that my uncle was a little bit lax on doing maintenance.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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Last edit: by Kelly E.

77' KZ1000 LTD 13 Sep 2022 15:26 #873844

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Well after 3 rounds of cleaning the motor is starting to look like it is made from aluminum and not 45yo baked on grease and oil. I figure it will take another 3 or 4 rounds of cleaning to get it looking even close to good enough.Still waiting for the blast media to blast the frame. Everything else fits in the blast cabinet including the swingarm. 
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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Last edit: by Kelly E.

77' KZ1000 LTD 13 Sep 2022 15:50 #873845

  • Wheelhop
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Looking good! keep up the good work.
1978 KZ 1000B (73 tribute)
1977 KZ1000 project
1976 KZ 900
1976 KV 75
1976 Honda Elsinore MT250
1974 Z1 900 project
1971 Honda CT70
The following user(s) said Thank You: Kelly E

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77' KZ1000 LTD 15 Sep 2022 19:47 #873954

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Today I started blasting the frame. I made it about 3/4ths of the way through it before I had to quit for the day. In the morning I'll go get another bag of blast media so I don't run out. If the weather cooperates it will be done tomorrow.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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Last edit: by Kelly E.
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