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1973 Z1 rebuild 22 Aug 2022 01:13 #872635

  • blackozvet
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Dont worry guys, its got wheels to get it to the back of the Toyota ! 
 
1973 Z1 900 Kawasaki
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1973 Z1 rebuild 22 Aug 2022 01:22 #872636

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1973 Z1 rebuild 22 Aug 2022 04:16 #872637

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Does that little red box on the bottom shelf say "Kawasaki" on it?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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1973 Z1 rebuild 22 Aug 2022 17:05 #872662

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Does that little red box on the bottom shelf say "Kawasaki" on it?

 
its an "ETC Industrial" socket set. 
1973 Z1 900 Kawasaki

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1973 Z1 rebuild 23 Aug 2022 04:06 #872673

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Ahh....OK.  I thought you might be the proud owner of a set of Kawasaki special tools.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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1973 Z1 rebuild 24 Aug 2022 01:24 #872744

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I had a mate of mine who is a recently retired Engineer give me a hand with some engine stuff.
Now normally retired engineers arent much use and you usually just have to throw them away, but I have found a use for them and helped the planet by recycling ! 
We cleaned up the barrel, pistons and surfaces and fitted it all up along with the camchain wheels and tensioner etc.
 
The head was cleaned up, all galleries, holes and threads cleaned out. 
New plug helicoil inserted.
The Ferrea stainless valves, APE valve springs and titanium retainers and new stem seals fitted.
 
1973 Z1 900 Kawasaki
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1973 Z1 rebuild 24 Aug 2022 01:34 #872745

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Nice work, also very thoughtful to give the "old fella" something to do so he feels useful   (there are a few retired engineers that are members here so expect some "feedback"  )

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1973 Z1 rebuild 24 Aug 2022 03:12 #872749

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Nice work, also very thoughtful to give the "old fella" something to do so he feels useful   (there are a few retired engineers that are members here so expect some "feedback"  )

 
I dont mind a bit of banter ! 
1973 Z1 900 Kawasaki

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1973 Z1 rebuild 24 Aug 2022 04:06 #872751

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I'm a retired engineer and I can vouch for what blackozvet said.  I hear it all the time from my wife.  If you need someone to hold the cam chain tight while you set the cams.....I'm your man!
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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1973 Z1 rebuild 24 Aug 2022 04:17 #872752

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I'm a retired engineer and I can vouch for what blackozvet said.  I hear it all the time from my wife.  If you need someone to hold the cam chain tight while you set the cams.....I'm your man!
Dont worry, he was pretty fastidious - those engine parts have never been that clean, even when they were brand new !
1973 Z1 900 Kawasaki

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1973 Z1 rebuild 24 Aug 2022 15:57 #872780

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Sleeves O ringed as well, you using a copper head gasket ?

Good progress, bloody fast actually !  I'm lucky enough to have an mechanical engineer help with my engine, even better is that he specialises in motorcycle engines .....

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1973 Z1 rebuild 24 Aug 2022 19:33 #872794

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Sleeves O ringed as well, you using a copper head gasket ?

Good progress, bloody fast actually !  I'm lucky enough to have an mechanical engineer help with my engine, even better is that he specialises in motorcycle engines .....
I'm using a Cometic MLS head gasket.  It has embossing on it and the steel sleeve O rings just happen to fit inside the cylinder embossing,  not sure if it was good luck or good management !
I have never had any luck any with copper head gaskets, they always seem to leak.  I found 2 used sets of them in my gasket collection recently and promptly threw them in the bin.
 
1973 Z1 900 Kawasaki
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