Welcome, Guest
Username: Password: Remember me

TOPIC:

Z650 / 1170 Project 08 Oct 2021 16:24 #856390

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
Yes that's an option, can machine 10mm from the LH hub, the sprocket bolts directly to it. Prefer to just fit a suitable front offset sprocket, but not found one yet. 

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 09 Oct 2021 15:44 #856457

  • 750 R1
  • 750 R1's Avatar
  • Offline
  • User
  • Posts: 1215
  • Thank you received: 394
I've taken small amounts off a couple of rear sprocket carriers and I'm about to do another one, I've done a front wheel to line up discs and have another to do as well, I think its the easiest solution overall....

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 21 Oct 2021 05:19 #856860

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
With the Dyna S ignition statically timed, sorted out a temporary fuel supply, and in a rush to start the engine for the first time, started to add the oil... it didn't go as planned.

Todays lesson - Ensure the sump plug is fitted before pouring in the engine oil... I'm an idiot...

The following user(s) said Thank You: Nessism

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 21 Oct 2021 16:09 #856886

  • 750 R1
  • 750 R1's Avatar
  • Offline
  • User
  • Posts: 1215
  • Thank you received: 394

Todays lesson - Ensure the sump plug is fitted before pouring in the engine oil... I'm an idiot...


I wouldn't feel to bad, you wouldn't be the first ..!!!!

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 21 Oct 2021 18:20 #856896

  • Skidmark
  • Skidmark's Avatar
  • Offline
  • User
  • Posts: 1069
  • Thank you received: 260
When I do that three are a LOT more tools laying right under the bike... just to make the clean up last longer by wiping off more stuff!
Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 22 Oct 2021 12:34 #856927

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
The only saving grace was that I happen to have some thick cardboard on the floor, still made a mess..... my own fault should've checked first, but I was rushing to try start the engine for the first time...

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 21 Nov 2021 14:27 #858169

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
The sump is now oil tight, but sadly found another small oil leak from the inner transmission cover behind the sprocket. Since the bike has a one off out rigger support with its own inner transmission cover, it wasn't a complete surprise it may cause a problem. I removed the inner plate, hoping to find a problem with the homemade gasket, but no all looked fine. The inner plate was checked for flatness, and was found to be ok.. should be as its made from 20mm alloy plate. The gasket material I'd used was 0.25mm thick, which perhaps was too thin. So I made a duplicate this time from 0.8mm gasket paper. Du to lack of time, not had chance to try it yet and see if the engine is now oil tight. If not, not sure what else to try. 

To finish the wiring, I drilled the stainless electrics box to mount the ignition barrel, directly behind the side panel keyhole for the seat lock. 


 

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 08 Dec 2021 14:25 #858836

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
Since I couldn't find a suitable offset front sprocket, had to make one. Using a standard flat Kawasaki sprocket and a centre bore simplex sprocket (made by Dunlop). The standard sprocket.. an old one, had its teeth machined off, leaving a disc with the splined centre. The Simplex sprocket had its centre hole drilled out to fit over the gearbox output shaft, then the rear section was drilled out even wider, so that the splined centre disc would fit snuggly inside. The two were then welded together. Lot of work, but its done now.



Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 08 Dec 2021 15:37 #858837

  • Skidmark
  • Skidmark's Avatar
  • Offline
  • User
  • Posts: 1069
  • Thank you received: 260
Nice welds!!  
Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 02 Mar 2022 04:59 #863062

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
After a long long wait the paint is finally being done. The delay was caused by a pigment being on back order for months. First few coats of a pearl red done, next is the other coloured bits. The phone pics don't give a true idea of the colour, it looks too dark / orangey in these pics..


The following user(s) said Thank You: Wheelhop

Please Log in or Create an account to join the conversation.

Z650 / 1170 Project 09 Mar 2022 08:01 #863461

  • Bevelhead
  • Bevelhead's Avatar Topic Author
  • Offline
  • User
  • Posts: 154
  • Thank you received: 56
Collected the paintwork today, so couldn't resist fitting to the bike, though the seat and duct tail aren't bolted down in the pic, so the angle of the tail isn't correct. Next I need to fit the badging and the new chrome filler cap. BTW the dark tank stripe isn't black, its a very dark mica blue..
The following user(s) said Thank You: KZmarcel

Please Log in or Create an account to join the conversation.

Last edit: by Bevelhead.

Z650 / 1170 Project 09 Mar 2022 08:14 #863463

  • Skidmark
  • Skidmark's Avatar
  • Offline
  • User
  • Posts: 1069
  • Thank you received: 260
Very nice, Bevelhead!!
Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum