Murphys Law prevails

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11 Oct 2005 02:51 #617 by dgfischer
Murphys Law prevails was created by dgfischer
Over the last winter, I rebuilt a Yamaha XS 650 engine for a customer. Stock rebuild with a hotter cam. He picked it up in May and has been working on getting the bike together since then.
6 months later and it is still not together so he calls me to finish it up so we go to pick the bike up at his house (he lives about 1 mile away from the shop and is a good customer)so we load it up and no sooner than I get off the back of the truck we hear this "twang, thud". Well the handlebars were not tight and spun allowing the straps to come un done and the bike is thrown against the bed rail and puts a nasty dent in the freshly painted tank.
Our bodyshop painted it so it will be no biggie to repair, just a mistake that could have been avoided, (hindsight- could have removed the tank like I usually do, as it was not bolted down)
Daniel

Post edited by: dgfischer, at: 2005/10/11 05:52
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11 Oct 2005 02:55 #618 by Mcdroid
Replied by Mcdroid on topic Murphys Law prevails
You're right...what can go wrong will go wrong.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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11 Oct 2005 06:27 #634 by ronboskz650sr
Replied by ronboskz650sr on topic Murphys Law prevails
Ouch! But, the good side is..what can be wrecked can be repaired...in this case.

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12 Nov 2005 05:46 #7887 by dgfischer
Replied by dgfischer on topic Murphys Law prevails
Ain't no thing, It has been repaired and painted. The front fender has been added. It has a Boyer ignition, wires routed through the handlebars and more. The incorrectly laced front wheel has been correctly laced and it is almost ready to go.
Heres a picture.
Daniel



Post edited by: dgfischer, at: 2005/11/12 08:46

Post edited by: dgfischer, at: 2005/11/12 08:47
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12 Nov 2005 06:12 #7889 by ronboskz650sr
Replied by ronboskz650sr on topic Murphys Law prevails
Looking good! Another happy customer...:)

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13 Nov 2005 15:24 #8052 by KzJim
Replied by KzJim on topic Murphys Law prevails
dgfischer...
where did the cams come from... i have an 81 xs650 and want some performance parts too.

Naiveté in grownups is often charming, but when coupled with vanity, it is indistinguishable from stupidity.
Tis better to remain silent and thought a fool - than to speak up and remove all doubt.
Did ever think that maybe you've been doing it wrong all these years?

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13 Nov 2005 15:34 #8055 by dgfischer
Replied by dgfischer on topic Murphys Law prevails
I sent them to Web Cams for a regrind. Megacycle also has the XS cams, but you would have to get your cams reground also.
Email me for the details.
Daniel

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15 Nov 2005 05:54 #8264 by wiredgeorge
Replied by wiredgeorge on topic Murphys Law prevails
Daniel, Do you do replacement stainless spokes and aluminum rims laced to KZ/Z1 hubs? If so, is it real expensive. I love that combo and the spokes on my bikes are painted due to condition... the rims are just OK...

wiredgeorge Motorcycle Carburetors
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16 Nov 2005 04:06 #8437 by dgfischer
Replied by dgfischer on topic Murphys Law prevails
I lace my own rims only. Buchannons is the place to
go to get rims laced. Sudco sells the spokes for the Z-1.
The XS 650 rims were laced by a local British shop.
Daniel

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18 Nov 2005 06:33 #8808 by wiredgeorge
Replied by wiredgeorge on topic Murphys Law prevails
Next year, at Mid-Ohio (if I get there), I am going to look for aluminum rims. There were bunches of them for sale and I may give lacing them myself a try. They also sold Ohlins front fork units with trees real cheap two years ago when I went. I almost bought one but couldn't decide if one of those thick gold front ends would look right on a KZ... now I wish I had picked one up.

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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18 Nov 2005 16:21 #8912 by dgfischer
Replied by dgfischer on topic Murphys Law prevails
Yeah, Aluminum rims in 40 spokes are harder to find and buying them bare may not work (the spoke holes and angles in the rim for a drum brake set up are different than what would be used for a disc brake hub- A larger drum brake hub will have shorter spokes at a greater angle than the smaller disc brake hub with longer spokes at less of an angle, the angle of the spoke holes will match the application) Using a drum brake rim on a disc brake hub will put the spokes at an odd angle and usually puts alot of tension where the nipple meets the rim. The spokes usually dont look quite right when the rim doesnt match the hub and can break easily.
I got the Yamaha ready for the customer pick up on Saturday so I took it out for a ride. About half a mile down the road I started to get a vibration from the rear so I turned around and went back to the shop. Well the Bozo at the british shop who laced the wheels never finished tightening the spokes (However, I beleive the spokes to also be incorrect as the trailing spokes have about .5 inch of threads showing and the leading spokes have maybe 2 threads showing). All the rear spokes have a dull thud to them when tapped with a wrench. The front wheel seems to be good for now.
I'm growing tired of going behind "reputable" shops and fixing their problems. I think I may start lacing rims up myself in the near future.
Daniel

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18 Nov 2005 16:30 #8914 by Jeff.Saunders
Replied by Jeff.Saunders on topic Murphys Law prevails
dgfischer wrote:

Sudco sells the spokes for the Z-1.


Unfortunately not anymore... the spokes they had were from Buchanans - and they are now out and will not restock - we waited 2 months while the front wheel spokes were on backorder at Sudco before they finally told me they would not get anymore of them in.

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