Here's how to make your clutch pull easier

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13 Oct 2006 11:12 #83968 by Nelson
Replied by Nelson on topic Here's how to make your clutch pull easier
I've seen the hydraulic slave cylinder, but being a tightwad and a do-it-yourselfer, I'm quite happy with the results of my free modification.

I like the ball bearing idea too, yet another improvement.

Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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  • mark1122
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13 Oct 2006 13:57 #84005 by mark1122
Replied by mark1122 on topic Here's how to make your clutch pull easier
can you elaborate on this
Fossil wrote:

I dropped a greased up ball bearing in there 2 years ago for easier clutch pull.


76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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13 Oct 2006 13:58 #84006 by mark1122
Replied by mark1122 on topic Here's how to make your clutch pull easier
Nelson wouldn't that extra length make for a longer pull at the handle.I find mine too long already.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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13 Oct 2006 14:11 #84011 by Nelson
Replied by Nelson on topic Here's how to make your clutch pull easier
yes, the hand lever has a slightly longer range of travel now, but not much. I like it, it gives improved feel.

I also like to run the cable a bit loose, so as you pull in, the disengagement begins a little closer to the grip. This means my hand has more leverage because the lever is closer. My fingers are a little short, so this helps. This is just personal preference.

Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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13 Oct 2006 14:12 #84013 by Fossil
Replied by Fossil on topic Here's how to make your clutch pull easier
I was looking for a way to take up way too much slack in the cable and dropped a ball bearing into the recess for the clutch pushrod to fit into. It took up the extra slack and I also found it made the clutch pull a bit easier and very smooth.
I had misread the mods here (I read it quickly at work) and thought it was the same as lengthening the pushrod or the "pusher", so sorry, different mod.
Lenthening the actuating arms on the Triumph/BSA conical front drum brakes did increase stopping power, so it would seem that lengthening the actuating arm would exert more force making it easier to pull and more efficient.
Sounds like a good mod, I'm going to try this myself with a spare arm I have.

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13 Oct 2006 14:14 #84014 by Nelson
Replied by Nelson on topic Here's how to make your clutch pull easier
Mark, the ball bearing goes in the hole in the center of the actuator thing (shown in my picture). It reduces friction against the end of the rod (which may be rotating while running). You will have to back out the adjuster the same thickness as the bearing. Nice idea Fossil!

Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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13 Oct 2006 17:46 #84068 by wireman
Replied by wireman on topic Here's How to make your clutch pull easier
pyxen wrote:

how do you do that?

...inquiring minds and all that. ;)

i just use it for taking off,after that i forget its there!:evil:

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13 Oct 2006 18:33 #84089 by neilage66
Replied by neilage66 on topic Here's How to make your clutch pull easier
wireman wrote:

pyxen wrote:

how do you do that?

...inquiring minds and all that. ;)

i just use it for taking off,after that i forget its there!:evil:


wireman: You must save money by not having to replace wore out clutch cables eh? ;)

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