zx10 m/c and brake lines question

  • 9am53
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20 Oct 2009 05:33 #328553 by 9am53
zx10 m/c and brake lines question was created by 9am53
So I picked up a m/c from an '08 ZX10 to replace my bulbous LTD m/c to make room on my drag bars. THis unit looks really amazing, and it is literally 1/3 the width, maybe less!

The banjo bolt happens to be a double banjo, SO I was thinking that I would run my 2 ss brake lines directly from the m/c down to the calipers and avoid the distribution block. I thought that would look kinda trick (more shiney ss), and maybe soften the braking a bit with the extra volume of brake fluid to move. Can I rig the double banjo up to the m/c like this with the 2 brake lines?

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20 Oct 2009 08:22 #328569 by timebomb33
Replied by timebomb33 on topic zx10 m/c and brake lines question
it should work

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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20 Oct 2009 10:32 #328583 by hugo
Replied by hugo on topic zx10 m/c and brake lines question
Yes, it works. I have mine like that. It was a HEL kit. I understand that racing motorcycles hook it up like that. Theoretically, it makes it easier to eliminate air because the paths the fluid follows is less convoluted, w/out distribution block and extra banjos. However, I don't like the unsymetrical looks of lines.

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20 Oct 2009 10:45 #328586 by 9am53
Replied by 9am53 on topic zx10 m/c and brake lines question
hugo wrote:

Yes, it works. I have mine like that. It was a HEL kit. I understand that racing motorcycles hook it up like that. Theoretically, it makes it easier to eliminate air because the paths the fluid follows is less convoluted, w/out distribution block and extra banjos. However, I don't like the unsymetrical looks of lines.


If you don't mind my asking, do you have any pics of your brake line setup? The way I imagine it it will look good, but seeing it actually hooked up might change my mind

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20 Oct 2009 14:48 #328618 by mark1122
Replied by mark1122 on topic zx10 m/c and brake lines question
it doesnt matter how u run the lines, u can run 1 line down to 1 cal and then a jumper over the the other cal if u like.Which ever is most apealing to YOUR eye. u can tie your brake wires into the zx10 brake swith at the master lever as well.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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20 Oct 2009 18:07 #328646 by 9am53
Replied by 9am53 on topic zx10 m/c and brake lines question
mark1122 wrote:

it doesnt matter how u run the lines, u can run 1 line down to 1 cal and then a jumper over the the other cal if u like.Which ever is most apealing to YOUR eye. u can tie your brake wires into the zx10 brake swith at the master lever as well.


I asked about doing the jumper over the fender a couple weeks ago and I got the impression that his would lead to uneven braking and or premature brake pad wear on one side...I do like the look of OMR's setup but I think maybe having both lines coming from the top would look beefy. As far as the brake light switch is concerned the old switch wires hooked up to the control on the handlebar via some weird ass connection, (the clutch switch is the same connection) I didn't know how to remove it so I got mad and hulked up and ripped it out. How can I remove these connections? would the 2 wires just connect to the 2 prongs on the new brake lever?

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20 Oct 2009 18:11 #328647 by kztee
Replied by kztee on topic zx10 m/c and brake lines question
When I hooked up my new m/c thats all I did. Hooked up the twos wires to the two prongs via some slip on connectors

1977 KZ 1000A - Currently rebuilding
1980 KZ 750 LTD - Mostly stock daily rider
1979 KZ 1000 LTD - Parts bike and/or future project
1979 KZ 1000 ST
1980 GS 750 L
2003 ZRX 1200 R

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20 Oct 2009 18:38 #328665 by thompsonmx100
Replied by thompsonmx100 on topic zx10 m/c and brake lines question
you can hook up your brake lines either way two or with a jumper shouldn't cause any uneven wear. lots of bikes come from the factory like that. and as far as the switch goes just hook the two wires up using female connectors the switch just closes when you apply the brakes. I think the one brake line with a jumper would be cleaner. If you look up OMRs bike he did his both ways. actually I think he did his all three ways. jumper, two lines and distribution block.

2006 gs 500 streetfighter
1982 gpz750 breathed on wreck
1985 gpz750
Kz 650

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21 Oct 2009 11:17 - 21 Oct 2009 11:26 #328749 by mark1122
Replied by mark1122 on topic zx10 m/c and brake lines question
I tried all 3 ways myself. it just comes down to personal preference.
the issue I came across is simply trying to keep the lines orderly. i still need to find a hose clamp that i can attach to my fender on each side. i currently have the lines jury-rigged .
i have upside down forks and i need to keep the lines away from the pinch point, of the fender and forks.
any one have any idea's? i'm sure there are some nice factory brake line rings that tie into a fender, out there some were?
here is a pic when i had the 3 lines and a splitter. i would have prefured to run the lines behind the forks, but i allready had these lines, and they were a little long.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Last edit: 21 Oct 2009 11:26 by mark1122.

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21 Oct 2009 11:32 #328758 by mark1122
Replied by mark1122 on topic zx10 m/c and brake lines question
here is another.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
Attachments:

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21 Oct 2009 15:42 #328786 by thompsonmx100
Replied by thompsonmx100 on topic zx10 m/c and brake lines question
not to thread jack but where did you get that front brake lever mark?

2006 gs 500 streetfighter
1982 gpz750 breathed on wreck
1985 gpz750
Kz 650

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  • 9am53
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21 Oct 2009 16:11 #328791 by 9am53
Replied by 9am53 on topic zx10 m/c and brake lines question
interesting, now I really don't know...

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