HI/LO Light Switch Repair
- hardrockminer
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HI/LO Light Switch Repair
18 Jul 2022 12:41
I'm currently rebuilding a few controls out of spare parts I've acquired. One part is impossible to find in good condition. Does anyone have a source for the switches for the HI/LO headlight switch? Alternatively, does anyone repair them, and if so....how?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- Wookie58
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Re: HI/LO Light Switch Repair
18 Jul 2022 13:44
Maybe one of the geniuses on here can scan and 3D print a replacement ?
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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- hardrockminer
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Re: HI/LO Light Switch Repair
18 Jul 2022 14:20 - 18 Jul 2022 14:33
The little piton at the top is the weak point. It has a hole drilled into it. This makes it a weak point. The top breaks off.
Metal would be much stronger.
Metal would be much stronger.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Last edit: 18 Jul 2022 14:33 by hardrockminer.
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- Wookie58
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Re: HI/LO Light Switch Repair
18 Jul 2022 14:47 - 18 Jul 2022 14:49I see what you mean, not sure how you would insulate the contacts though !!The little piton at the top is the weak point. It has a hole drilled into it. This makes it a weak point. The top breaks off.
Metal would be much stronger.
Maybe you could print it with a recess in the back so you could bond a metal actuator to the back of it ?
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
Last edit: 18 Jul 2022 14:49 by Wookie58.
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- Mikaw
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Re: HI/LO Light Switch Repair
18 Jul 2022 18:37
1976 KZ 900 A4
kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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- Mikaw
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Re: HI/LO Light Switch Repair
18 Jul 2022 18:54
PM sent
1976 KZ 900 A4
kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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- hardrockminer
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Re: HI/LO Light Switch Repair
18 Jul 2022 19:17
Mikaw, you're a regular Dick Tracy! Thanks for your help.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- stone fruit
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Re: HI/LO Light Switch Repair
19 Jul 2022 22:06 - 19 Jul 2022 22:07
Scroll down for replacement part
Blank Page (redlinecycle.com)
Blank Page (redlinecycle.com)
Last edit: 19 Jul 2022 22:07 by stone fruit.
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- hardrockminer
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Re: HI/LO Light Switch Repair
20 Jul 2022 04:19Ouch! Them aren't cheap! But thanks for the link.Scroll down for replacement part
Blank Page (redlinecycle.com)
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- z1kzonly
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Re: HI/LO Light Switch Repair
20 Jul 2022 06:35 - 20 Jul 2022 06:38
I had few over the years. One of those cans you just throw all the small parts into. Looks like a winter project?? Might have to mill a small chunk of aluminum out, make a small mold for some liquid setting epoxy?
Marty in Buffalo
Marty in Buffalo
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Last edit: 20 Jul 2022 06:38 by z1kzonly. Reason: spell check
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- z1kzonly
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Re: HI/LO Light Switch Repair
21 Jul 2022 14:46
Anyone want one? Let me know. If your bike is a keeper? And it's cleaned and ready to go? You have this problem? Fit the broken one on. Then stick a wad of your favorite Glue? Sealing agent? Epoxy? Bubblegum? Into the knob on top. Glue it all together for a permanent fix! This way it won't fly off if you ever blast it over a 100 mph. Or so?
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
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- Kidkawie
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Re: HI/LO Light Switch Repair
22 Jul 2022 00:12
Buying NOS is a waste of money. I bought two in the past year, both broke within one or two rides.
Im trying to repair this last one making it wider. Ill fit the button on when it arrives. Luckily those buttons are still cheap.
Im trying to repair this last one making it wider. Ill fit the button on when it arrives. Luckily those buttons are still cheap.
1975 Z1 900
1994 KX250 Supermoto
2004 KX125
1994 KX250 Supermoto
2004 KX125
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