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No spark at any plug. Bad ignitor?
- mnike000
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My 81 KZ550 was running well when I laid it down. I tried to start it up after repairing some minor things, but didn't realize that the yellow/red wire to the voltage regulator and the black/yellow ground wire coming off the battery terminal were both disconnected. When I hit the starter it seemed to very briefly fire but then the starter would just turn. Is there something I likely shorted/broke by trying to start it with those wires disconnected?
So now I have a fully charged battery and no spark from either coil (spark plugs, wires and caps are all about two months old.) I have checked voltage and resistance at a number of places:
-ignition coil primaries: 2.6 and 2.7 Ohm
-ignition coil secondaries: 12.4 and 12.8 KOhm Is this too low?
-Voltage at ignition coils and ignitor power line is 11.8-12 V
-There is no resistance between ignitor ground and battery negative
-Pickup coils measured between gun/black and red/yel were both ~450 Ohm
-I also performed the screwdriver test on the pickup coils and got no spark. (I had the key positioned to "on", grounded one plug from each coil to the head, and touched the screwdriver to the pickup coil terminal.)
Thanks for any help you guys can provide. I'd like to be as sure as possible that it's the ignitor before buying one.
Also, does anyone know if part numbers 21119-1039 or 21119-1041 will work? The igniter I have is 21119-1020 which is apparently the same as 21119-1040. Thanks again.
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- jdvorchak
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I doubt that you killed it by trying to start it with wires disconnected.
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- jdvorchak
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gpzweb.s3-website-us-east-1.amazonaws.co...8kawKz550C1_Euro.jpg
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- mnike000
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- jdvorchak
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Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- mnike000
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- jdvorchak
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Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- mnike000
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- jdvorchak
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Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- jdvorchak
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mnike000 wrote: Ya I've tested for spark that way and have nothing on all 4 plugs. Im familiar with the pickup wiring. Can I just jump the two (blue/blk or red/yel) together and complete the circuit to generate a signal to the IC Ignitor?
Not sure that will do anything. They actually generate a small voltage when the magnet swings by them. Shorting them would do nothing in my opinion.
Don't fix it until it's broken.
John
83 KZ550M1
83 KZ1100LTD
Also own:
2010 Harley Ultra Classic Limited, 2008 Harley low rider 71 CB350/sidecar
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- Patton
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Good Fortune!
1973 Z1
KZ900 LTD
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- mnike000
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