KZ1000 misfire and high RPM breaking up

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15 Feb 2012 04:55 #504118 by faffi
Replied by faffi on topic KZ1000 misfire and high RPM breaking up
If carbs are out of synch, you may have one cylinder just tagging along at idle, meaning you will not notice if you pull off a plug. But that doesn't explain high rpm issues.

1977 KZ650B1
1980 F1 engine
B1 3-phase alternator
B1 Points ignition

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15 Feb 2012 14:26 #504170 by BrandonTKZ
Replied by BrandonTKZ on topic KZ1000 misfire and high RPM breaking up
so I think i might have got it. piggied 12v from another wire and ran it to the coils, replaced a fuse, and bench synced the carbs and it seems to have worked. runs on all 4 and seems to rev ok. true test is when i can get it on the highway. ill be back with the results

1977 KZ1000 ~ Wiseco 1075cc

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15 Feb 2012 15:28 #504178 by Patton
Replied by Patton on topic KZ1000 misfire and high RPM breaking up

BrandonTKZ wrote: ... piggied 12v from another wire and ran it to the coils....


For anyone who might be unaware --

If not already doing, be sure power to coils is cut off while the engine isn't running or being started.

Power to the coils is supposed to be "switched", meaning switched ON and OFF by the bike's ignition switch.

Good Fortune! :)

1973 Z1
KZ900 LTD

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15 Feb 2012 16:35 #504199 by BrandonTKZ
Replied by BrandonTKZ on topic KZ1000 misfire and high RPM breaking up
Oh yeah sorry for not saying that, made sure it was switched, didn't want to burn those little guys up. haha

1977 KZ1000 ~ Wiseco 1075cc

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10 Jul 2013 02:28 #595787 by GJ750
Replied by GJ750 on topic KZ1000 misfire and high RPM breaking up
Fellow KZ pals,


I have been slowly cleaning and fixing my 1998 KZ1000P, Took so many parts off and much time lapse. Finally rode it today and had to have a trailer come get me. It had no power, spitting and sputtering. Ran perfect before stated working on it...lol Sit for 1 year in kitchen. Before that carbs synched etc...

Attachment KZ1000Pcoilroutes.png not found




The coil wires thing seems to be a problem. I found this site and this diagram on the string.. Then i found this wire diagram. Can someone please explain.

This message stings says coil on left side wires go to left side and such, but the micro fish says they cross?

thanks for anyhelp.

Left coil, bottom wire goes to Inner plug on left side. and left coil top goes to the inner plug on the right side???
Attachments:

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10 Jul 2013 03:47 - 10 Jul 2013 03:55 #595789 by faffi
Replied by faffi on topic KZ1000 misfire and high RPM breaking up
Usually, the right coil will go on cylinder 1 and 4 and the left on 2 and 3, but can be the other way around sometimes. Regardless, they are always paired 2 and 3 for one coil and 1 and 4 for the other. That's because those cylinders move in parallel, and a waste spark (spark at every TDC) will give correct timing for them as pair.

1977 KZ650B1
1980 F1 engine
B1 3-phase alternator
B1 Points ignition
Last edit: 10 Jul 2013 03:55 by faffi. Reason: An error

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10 Jul 2013 04:17 #595790 by GJ750
Replied by GJ750 on topic KZ1000 misfire and high RPM breaking up
And now to top off the discrpancies, i found an old pic of mine where it shows differcnt routing.....

1998 KZ1000P original parts, L and right coils. 4 plugs....

thanks

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10 Jul 2013 08:18 - 10 Jul 2013 08:24 #595800 by Old Man Rock
Replied by Old Man Rock on topic KZ1000 misfire and high RPM breaking up
In case needed... Dynatek downloads

Could be DynaIII, have original ignition plate (points/coil) for quick swap out test....

Dyna III rotor advance installed and unit timed correctly to spec (Static and Dynamic)...

What plug wires are installed (solid core, suppression etc...)

Could be carbs but sounds more electrical/ignition break down to occur only at 6krpm...
Carbs sync'd to spec...

Take a look at your plugs, black soot/carbon build up,burning lean, insulators have splatter particles on them thus pre-ignition etc.....

Attachment SparkPlugBase.JPG not found



In case need... Note confirm w/your manual for your year/model but 1976 KZ900 - 1980 KZ1000 should be close to same....

Rectifier/Regulator measurements to spec...


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 10 Jul 2013 08:24 by Old Man Rock.

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10 Jul 2013 15:41 #595841 by MFolks
Replied by MFolks on topic KZ1000 misfire and high RPM breaking up
Here's information about the Police Kawasaki:
www.cyclepsycho.com/kz1000p/kz1000p.html

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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10 Jul 2013 18:54 #595866 by faffi
Replied by faffi on topic KZ1000 misfire and high RPM breaking up
Interesting photos of the spark plugs, thanks :)

1977 KZ650B1
1980 F1 engine
B1 3-phase alternator
B1 Points ignition

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