Wiring question
- kzmason
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Wiring question
18 Feb 2008 13:55
my '77KZ1000B has the on/off headlight switch on the RH control. What I want to do is eliminate that switch and get power to the headlight once the motor starts. I am no electrical guru, but I manage. I was thinking of a relay set up, but am not sure where to get the signal from. Stator? Regulator? Rectifier? help and suggestions, please?
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- Bluemeanie
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Re: Wiring question
18 Feb 2008 14:01
Is it possible to get the newer switch like my '80 F1 which has the lights on all the time. Would plugging this in do what you want? May seem like a lame answer but no electric guru here! Just a thought...

1980 KZ650F1, Bought new out the door for $2,162.98!
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- loudhvx
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Re: Wiring question
18 Feb 2008 15:05
How about a light that comes on the first time the bike is taken out of neutral, then stays on until the bike is turned off? That should be easy to do with a relay holding circuit.
Oil pressure switch could be another possibility. The problem is that the oil pressure switch will react even if the bike doesn't start.
I think I also once designed a headlight circuit for when the battery voltage goes above 13.5v or so.
I prefer the neutral switch idea because it offers you more control. Let's say you want the light on without starting it, you only need to kick it into gear with the power switch on. Then it will stay on and you put the bike back into neutral. The light would go off when you turn off the key.
Oil pressure switch could be another possibility. The problem is that the oil pressure switch will react even if the bike doesn't start.
I think I also once designed a headlight circuit for when the battery voltage goes above 13.5v or so.
I prefer the neutral switch idea because it offers you more control. Let's say you want the light on without starting it, you only need to kick it into gear with the power switch on. Then it will stay on and you put the bike back into neutral. The light would go off when you turn off the key.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- kzmason
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Re: Wiring question
18 Feb 2008 20:31
I looked at some wiring schematics from some newer bikes and it looks like most use a relay that gets its headlight trigger from the regulator. Would that work out on my KZ? If so, which wire off the reg.
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- loudhvx
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Re: Wiring question
18 Feb 2008 20:38
The KZ does not have a dedicated output on the regulator for a headlight relay trigger. Nor is there a way to adapt a regulator output to use for such a trigger unless you are willing to build some electronics... like a voltage detector as I mentioned above. It's not very difficult if you can solder. I could design the circuit if you want. The neutral sensor would be easier, but would still require a little bit of electronics.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- PLUMMEN
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Re: Wiring question
18 Feb 2008 21:24
id just come off acc side of ignition switch so it comes on when key is on;)
Still recovering,some days are better than others.
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- kzmason
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Re: Wiring question
18 Feb 2008 22:31
Thanks, loud. I too like the neutral idea and would very much appreciate the help. While I don't know too, much, I can solder, and am fairly intelligent. In fact when I was in the military, I used to make a little scratch on the side soldering/wiring in mod chips into the early Playstations. I may have to pick your brain a little, but electronics is something I want to know a little more about and doing is the best way to learn. Like I always say, 'see one, do one, teach one.'
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- loudhvx
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Re: Wiring question
18 Feb 2008 23:08
Alright, I'll try to draw up something in the next day or so.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- trippivot
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Re: Wiring question
19 Feb 2008 09:54
any brown wire is switched hot
power from coils
power from taillight circuit
accessory in the headlight bucket
all are the easiest way to activate the relay
getting the lights to be controlled when engine itself starts to run is where you are going to need an ac signal relay switch hooked to the current feed from the stator. don't forget the diodes to prevent reverse feedback
parts off of a zx600A are cheap.
this is in the realm of electrical engineering and design.
I say just put a relay on the power feed to the ignition coils
and then the key switch is only a secondary controlling switch.
the kill on or off will control the lights also like a series + parallel complex circuit.
key on ign kill off = lights off
key on ign on lights on.
power from coils
power from taillight circuit
accessory in the headlight bucket
all are the easiest way to activate the relay
getting the lights to be controlled when engine itself starts to run is where you are going to need an ac signal relay switch hooked to the current feed from the stator. don't forget the diodes to prevent reverse feedback
parts off of a zx600A are cheap.
this is in the realm of electrical engineering and design.
I say just put a relay on the power feed to the ignition coils
and then the key switch is only a secondary controlling switch.
the kill on or off will control the lights also like a series + parallel complex circuit.
key on ign kill off = lights off
key on ign on lights on.
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- loudhvx
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Re: Wiring question
19 Feb 2008 10:29
I don't think an AC relay would work. The AC side of the regulator is very unstable. The RMS voltage fluctuates a lot and the AC drops a lot of cycles during regulation. The AC is also at a much higher frequency compared to 60hz, which is what most AC relays are designed to work at.
I presume the point is to make headlight come on AFTER the bike is started so as to not draw on the battery during starting, so ignition-switched voltage is not what we're looking for.
I think I can do the neutral light trigger with one transistor and one diode in addition to a standard 12v relay, but I just have to verify a few things.
I presume the point is to make headlight come on AFTER the bike is started so as to not draw on the battery during starting, so ignition-switched voltage is not what we're looking for.
I think I can do the neutral light trigger with one transistor and one diode in addition to a standard 12v relay, but I just have to verify a few things.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- trippivot
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Re: Wiring question
19 Feb 2008 11:01
I know how to do it.I know what parts to use
zx series all use these as do yamaha YZF vulcan bikes too
honda has a 2 position starter button to shut off light while electric starting.
thanks buddy just trying to help a guy that cannot just turn the light switch "on" and leave it on
zx series all use these as do yamaha YZF vulcan bikes too
honda has a 2 position starter button to shut off light while electric starting.
thanks buddy just trying to help a guy that cannot just turn the light switch "on" and leave it on
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- trippivot
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Re: Wiring question
19 Feb 2008 11:28Attachments:
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