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TOPIC: 82 KZ305 CSR-B full rebuild

82 KZ305 CSR-B full rebuild 22 Jan 2019 22:32 #797345

  • KAZE
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can anybody lend me their vacuum gauge (57001-1152) or know where I can buy 1?
checked so far:
kawasakioemparts.com
kawasakipartshouse.com
www.cmsnl.com/
ebay
craigslist
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82 KZ305 CSR-B full rebuild 24 Jan 2019 14:09 #797441

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just Purchase a Morgan Carb Tune : www.carbtune.com/
1984 GPZ 1100
1170 wiesco 10.5 cr
Larry Cavanaugh head
Bored Throttle bodies
Web .415in cams
Kerker K2 with comp baffle
RC Hp inj
Pogue Adj Regulator

VITON VALVE SEALS $22.00 SET OF 8 SHIPPED TO LOWER 48 PM ME.
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82 KZ305 CSR-B full rebuild 24 Jan 2019 23:42 #797456

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DFIGPZ - will look into it or go to local shop.

KZ Riderz - I need sum more help in figuring out how to take off a wire that iz on left engine side between belt n [wat I think iz] clutch/rotor... before anybody says "refer to tha manual" - tha manual is good as far as having direction but I haven't found it extremely helpful for KZ305 CSR-B specifically - I was able to take out carbs, remove: forks, wheels, wiring harness, clutch cable, throttle, handle bars, pretty much everything but engine w/o manual.
side note: Im 100% positive tha previous owner mixed in aftermarket screws/nuts/bolts

this is tha wire i am having trouble with:

IMG_1026.MOV

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    IMG_1026.MOV

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82 KZ305 CSR-B full rebuild 24 Jan 2019 23:55 #797457

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**updated
if video isn't loading, plz lmk
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    IMG_1026_2...1-25.wmv

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Last edit: by KAZE. Reason: video

82 KZ305 CSR-B full rebuild 25 Jan 2019 00:02 #797458

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tha wire hanging down to tha left of belt
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82 KZ305 CSR-B full rebuild 25 Jan 2019 00:40 #797459

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This green wire is for the neutral switch
Looks like your neutral switch is damaged or missing.

attachment pic of my Z1B neutral switch



PS: your video isn't loading = file size upload max. 10 mb!!!
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Last edit: by Scirocco.

82 KZ305 CSR-B full rebuild 25 Jan 2019 01:06 #797460

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Scirocco - thank u. Neutral switch is there, just not in pics. Is this removable?

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82 KZ305 CSR-B full rebuild 25 Jan 2019 01:13 #797461

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Is this removable? Yes screw out ccw.

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82 KZ305 CSR-B full rebuild 25 Jan 2019 07:41 #797469

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what is a ccw?

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82 KZ305 CSR-B full rebuild 25 Jan 2019 07:48 #797470

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ccw= counter-clockwise, or sometimes anti-clockwise. It is a direction, not a thing.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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82 KZ305 CSR-B full rebuild 28 Jan 2019 22:21 #797784

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I am trying to remove neutral switch cable out by unscrewing ccw but pulley is in tha way.
how do I take off engine pulley? I put holder [57001-1037] in but it doesn't fit.

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82 KZ305 CSR-B full rebuild 29 Jan 2019 16:30 #797857

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KAZE wrote:
I put holder [57001-1037] in but it doesn't fit.


Because your front pully looks a little diffrent, wtf ever, i don´t know.
Put the engine in the highest gear and push the rear break pedal to block the rear wheel with the belt on.
Now unscrew the front pully lock nut. A second person was very helpful to do the rear break pedal Job.

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Last edit: by Scirocco.

82 KZ305 CSR-B full rebuild 29 Jan 2019 18:59 #797878

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Is English your first language?
83 KZ1100A (shaft)
17 Versys X 300 abs
90 Honda CBR600F (brother's)

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82 KZ305 CSR-B full rebuild 30 Jan 2019 06:28 #797896

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By KAZE: I am trying to remove neutral switch cable out by unscrewing ccw but pulley is in the way.
how do I take off engine pulley? I put holder [57001-1037] in but it doesn't fit.


Are you just trying to disconnect the wire? Or do you need to remove the neutral switch?
There should be a flag terminal on the end of the green wire >> the flag terminal is just pressed onto the neutral switch terminal pin.
If there's room, you should be able to pull off the wire from the switch. .... pic showing KZ650 neutral switch flag terminal:

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Last edit: by martin_csr.

82 KZ305 CSR-B full rebuild 30 Jan 2019 14:51 #797932

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I am trying to remove entire wiring harness together - so I want to remove neutral switch from engine. My concern is that bc previous owner substituted a sum things, I don't want to break it bc I am unfamiliar with all this. Should I t be difficult to pull off engine or relatively easily? Scirocco had mentioned to unscrew ccw as well so lmk. Also, rotor pulley is swapped with something else. I would think it makes my taska lil harder but I jus need guidance on how to go about this.

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Last edit: by KAZE.

82 KZ305 CSR-B full rebuild 30 Jan 2019 15:04 #797934

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Scirocco wrote:

KAZE wrote:
I put holder [57001-1037] in but it doesn't fit.


Because your front pully looks a little diffrent, wtf ever, i don´t know.
Put the engine in the highest gear and push the rear break pedal to block the rear wheel with the belt on.
Now unscrew the front pully lock nut. A second person was very helpful to do the rear break pedal Job.


previous owner messed around with it a lil bit. this will b difficult since i took apart everything except engine n chassis.. any other options?

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82 KZ305 CSR-B full rebuild 31 Jan 2019 04:59 #797959

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By KAZE: I am trying to remove entire wiring harness together - so I want to remove neutral switch from engine. ....

When removing the wire harness, you don't need to remove the neutral switch.
You should be able to disconnect the wire terminal from the neutral switch. without removing the switch.


...

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Last edit: by martin_csr.
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