KZ440 Engine Swap into KZ305 Bike.

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07 Mar 2023 23:57 - 07 Mar 2023 23:58 #881234 by KaosKontrol
Replied by KaosKontrol on topic KZ440 Engine Swap into KZ305 Bike.
I have one of the trash ebay pistons and I have my old piston that grenaded on me. Which one would you prefer? Or I can just send both.
Last edit: 07 Mar 2023 23:58 by KaosKontrol.

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08 Mar 2023 18:02 - 08 Mar 2023 18:14 #881267 by Nebr_Rex
Replied by Nebr_Rex on topic KZ440 Engine Swap into KZ305 Bike.
The ebay piston.
E mail me for my address.

 

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.
Last edit: 08 Mar 2023 18:14 by Nebr_Rex. Reason: Why is my pm not working?

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09 Mar 2023 10:35 - 09 Mar 2023 11:05 #881301 by KaosKontrol
Replied by KaosKontrol on topic KZ440 Engine Swap into KZ305 Bike.
Alright. I'm off Monday so I'll do it then. Not sure how to email you through here though.
Last edit: 09 Mar 2023 11:05 by KaosKontrol.

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10 Mar 2023 16:13 #881358 by Nebr_Rex
Replied by Nebr_Rex on topic KZ440 Engine Swap into KZ305 Bike.
Check my profile.


.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

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10 Mar 2023 23:18 #881369 by KaosKontrol
Replied by KaosKontrol on topic KZ440 Engine Swap into KZ305 Bike.
Checked your profile and didn't see any email or PM options for you. Still somewhat new to using this forum. I might just be missing it.

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11 Mar 2023 16:40 #881389 by Nebr_Rex
Replied by Nebr_Rex on topic KZ440 Engine Swap into KZ305 Bike.
blr44x at yahoo dot com


.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

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13 Mar 2023 21:23 #881476 by KaosKontrol
Replied by KaosKontrol on topic KZ440 Engine Swap into KZ305 Bike.
Email sent 

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18 Mar 2023 11:00 #881692 by 82KZ305Belt
Replied by 82KZ305Belt on topic KZ440 Engine Swap into KZ305 Bike.

I've been down this road before with the KZ400/440s.
Do you have a piston you could send me?
I can take some measurements and see what I can find.


.
 

You won't find anything. I've been looking for years. Would love to eat my words.

 

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18 Mar 2023 11:17 - 18 Mar 2023 12:49 #881695 by 82KZ305Belt
Replied by 82KZ305Belt on topic KZ440 Engine Swap into KZ305 Bike.

Just fix the compression issue on the 305. Nothing else would be worth your while. If I really wanted an engine replacement, it would be a full-on project. Personally I'd go for one of the 454 or 500 water-cooled twins and try and make it fit. The 305s are quite rare now, I think. Much easier and cheaper to repair it than do anything else.





 

You've never tried to fix a compression issue on a 305 in recent years. New jugs are unavailable, 99% of used ones need rebore, Oversized pistons are next to impossible to find in pairs, only one comes up every couple years. I've checked overseas, underseas, in the sky, cross-compatibility and nothing, zilch zip nada. There was a new 1.0 on ebay for a while (might still be) but he wanted $140 for it and one doesn't do anyone any good. You'd pay that much again for 1.0 rings, if you found em, and still be a cylinder short

 KaosKontrol post=866850 userid=62324 said: I'm not skilled enough to rebuild the engine myself


yes you are, if you can find the parts. I've never rebuilt anything bigger than a toaster and with the help of this site I rebuilt my top end (farming out the valve/machine work). Unfortunately it ended not being enough because the cylinder was a tad too scored, but it did run when I put it all back together. Wouldn't go above 45 tho and blew smoke. For the same reasons you are stuck, mine has been stuck 2 years waiting to find parts. So you can definitely do it.
 
 
Last edit: 18 Mar 2023 12:49 by 82KZ305Belt.

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13 Apr 2023 21:33 #883093 by KaosKontrol
Replied by KaosKontrol on topic KZ440 Engine Swap into KZ305 Bike.
Yeah, no. I'm too heavy handed with wrenches so I don't do much more than basic maintenance and the occasional redneck ingenuity fix if I get stuck out in the middle of nowhere. Aside from that, I will usually get a shop to do it if I can. If it was an iron block I wouldn't be so apprehensive about wrenching on the internals but it ain't an old Chevy so I'd most likely make it worse.

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