KZ750 Engine in pieces, suggested mods to do "while I'm in there"

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07 May 2021 02:48 #848133 by Hemmek
Hey friends, I FINALY have graduated, and are now a working sailor. (in Engineering ofc) 
That means i have the time and the money to finaly put Yellow back together (Yellow is the 750) 

The engine is apart already, had the project comming to an halt when i ran out of money and had to move. 

So i'm considering to go the 810 route as well. 
But before i put her together, is there any good mods to do while I'm in there? 

Best Regards H 

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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07 May 2021 07:34 - 07 May 2021 07:45 #848153 by martin_csr
Maybe the ZR750 starter clutch & oil pump >> there's a ZR7 engine swap topic here on KZR somewhere & I think it has info about that stuff being a direct swap to the 650/750.  Also, maybe the ZR550 6-spd transmission.

Here are some rebuild topics.  you may have seen one or two of them. 
A couple at the end are for the 650. just thrown in there for the heck of it. might be something useful buried.  ???

KZ750E Resto-Mod by Daftrusty.
www.kzrider.com/forum/11-projects/602462...0e-resto-mod?start=0

Retroactive KZ750E Project Thread by Nessism 
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
 
750 GPz Modification FAQ.  Fairly comprehensive page.
members.tripod.com/gpz_rider/technical/FAQ2000.htm

1983 KZ650 / CSR now PGz 1-off by Uncle Freddy. w good pics.
www.kzrider.com/forum/11-projects/611142...now-gpz-1-off#808286

Steve's Turbo KZ650 by S_J_H.
www.kzrider.com/forum/11-projects/423436...o-kz650?limitstart=0   
Last edit: 07 May 2021 07:45 by martin_csr.
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  • ThatGPzGuy
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07 May 2021 09:14 #848161 by ThatGPzGuy
The starter clutch rebuild is a must-do as it is a PITA when the engine is back in the frame and if it has never been done it's probably only a matter of time. Replace everything associated with it with OEM parts. 
Amazon had a sale on the 810 kits a few months back so I have one on the shelf when I get around to it. You might as well if you are replacing pistons anyway. 
Something to consider too is the 6 sp swap. Another thing I need to get around to. 

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
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07 May 2021 09:32 #848163 by Nessism
Replacing clutch hub and secondary shaft sprocket rubber bumpers should be in the "must do" list.  Replacing clutch springs too.
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09 May 2021 07:21 #848256 by FaultedGeologist
Chain tensioner swap, there are some nice alternatives.  Subscribing. Bone stock except coils.

Clint
1980 KZ750 LTD H4
FSMaunual: kz.bike-night.com/media/GPz750-full.pdf
Stock except for:
New chain and sprocket (530?).
Dynatek Ignition
Manual tensioner on the way.

Buy JIS screwdrivers.

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11 May 2021 05:33 #848324 by Hemmek
Woah thats a ton of good info, seriously got the gears turning, ton of inspiration too :) 
Need to digest read all the links, make a plan, drewl some more. 
Then Ill get back to you all :)

Thanks again :) 

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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19 May 2021 02:19 #848721 by Hemmek
So now i have had time to do some research, 

My wishlist as follows. 

ZR750 parts
Oilpan
Oil- cooler
Oil pump + Second shaft 
ZR7 Starter clutch. 
Second shaft sprocket rubbers

ZR550 Parts 
Gearbox 

GPZ- parts 
Camshafts from 83-85 

Stock parts. 
Bearings, 

Aftermarket parts. 
Clutch springs (still to source, read something about orient express carrying some good ones, yet to find these) 
Rubbers for the clutch hub (Still no source) 
Chain tensioner, (Still no source) 
810 kit

Machinist bill
Bore out the cylinders
Shave the clutch basket. 

So far I'm having trouble finding the parts online (live in Sweden where enviromentalists have killed off all the scrapyards as far as i know) 

Saw a conversion to the ZR550 swing as well, fucking loved the look of that so trying to source one of those but thats for another season.
Focusing on the engine for now

Anything else I might do when im in there and any idea where i can source the parts i need for a reasonable price :p 
And thanks again :)
Best Regards H

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984
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19 May 2021 04:58 #848723 by Nessism
Daftrusty has a great thread about installing a 6 speed trans in a 750 that's worth reading though.  

Regarding clutch hub rubbers, there is a guy that sells through the 750 turbo forum.  As far as I know he's the only source these days.

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19 May 2021 07:40 #848729 by scubaanders
We do  have an number of good bike breakers her in Sweden.
Spinning wheels in Kolsva.
Bike in Trollhättan.
and I know of one in Norrköping, Partille and Uppsala.

It is always a good idea to try to find as many parts as possible from the same source as it gives you a better chanse to work on the price.
If you run out of luck here in Sweden there are lots of breakers in Germany, Belgium, France, Italy and the UK. You will find man of them on Ebay.

Brgds Anders


 

Gpz750R1 1982
Gpz750A1 1983
Gpz1100A2 1984
FZ750 1985
Gpz900R -91
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05 Jun 2021 04:51 #849631 by Hemmek
So finaly sourced some parts, Thanks to Scubaanders i found a breaker :) 

Now i wonder what model of Zx750 would be the ideal candidate? 
I got these alternatives.

ZX7R -97
ZXR 750 J 91-94
ZXR750 -89

Does it matter? 
Gonna source these parts from the engine.

Oilpan
Oil- cooler
Oil pump + Second shaft 
Starter clutch. 

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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05 Jun 2021 05:09 #849632 by zed1015

So finaly sourced some parts, Thanks to Scubaanders i found a breaker :) 

Now i wonder what model of Zx750 would be the ideal candidate? 
I got these alternatives.

ZX7R -97
ZXR 750 J 91-94
ZXR750 -89

Does it matter? 
Gonna source these parts from the engine.

Oilpan
Oil- cooler
Oil pump + Second shaft 
Starter clutch. 
The ZXR/ZX7R bikes listed above are water cooled and share no significant engine parts with your air cooled Z750.
You need parts from the aircooled Z/GPZ or ZR models which are all design based on the unit which was first introduced as the Z650.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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05 Jun 2021 05:58 #849636 by Hemmek
Oh shite :P 
good thing i double checked :) 

Just to make sure. 

ZR 750 -00 
Would be the engine im looking for then? 

Kawasaki kz750 E1 1980
Kawasaki GPZ 900R A1 1984

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