Has anybody done this?

  • Scirocco
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24 Jan 2020 17:03 #817797 by Scirocco
Replied by Scirocco on topic Has anybody done this?

wera90ex wrote:
I bet your selling them for more than $40.


I am selling them to the same price i had payed for them plus shipping to the USA, 60-80 Euro dependent of the condition shipped, I am not greedy for Money!!!
If you or other want a non Smog valve cover i will do my best for you.


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  • Scirocco
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24 Jan 2020 17:10 - 24 Jan 2020 17:11 #817798 by Scirocco
Replied by Scirocco on topic Has anybody done this?

z1kzonly wrote:
Yes, KZ - 79-80 smog head. Looks cooler.


What´s cool on an over priced APE block-off plate???
Last edit: 24 Jan 2020 17:11 by Scirocco.

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24 Jan 2020 20:27 #817824 by TexasKZ
Replied by TexasKZ on topic Has anybody done this?

Scirocco wrote:

z1kzonly wrote:
Yes, KZ - 79-80 smog head. Looks cooler.


What´s cool on an over priced APE block-off plate???


He milled the reed cages as low as he could without compromising the cover, then made his own cover plates. Much lower and less obnoxious than just a cover over the tall cage.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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24 Jan 2020 21:23 - 24 Jan 2020 21:39 #817826 by daveo
Replied by daveo on topic Has anybody done this?
The ugly ones have potential too. This one rides proud on a very special motor:





;)

1982 KZ1100-A2

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Last edit: 24 Jan 2020 21:39 by daveo.
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25 Jan 2020 03:16 - 25 Jan 2020 03:18 #817828 by zed1015
Replied by zed1015 on topic Has anybody done this?

wera90ex wrote: Oh, one more thing, This bike has had several others improving its potential before me. So, you can imagine that at least some of the front cam cap bolts were stripped.
I've read about how the 1/4-20's will thread right in ! Well no. 1/4" -20 is only .014" bigger. Use an M7X 1.00 Helicoil and put a M6X1.00 inside that. It takes a bit to set in ,with the torque wrench, but once it does its solid. 85 inlbs. So, I'm thinking I'm a smart feller and discover they do this in the aviation industry all the time . double helicoil.
I hope this helps a couple of you.


If the M6 cap bolt is simply stripped then you just need an M6 helicoil, nothing more.
The double Helicoil method you refer to is called Twinsert and made by Stanley...
There are also oversize coils to correct tapping errors etc and these use a thicker cross section wire and a slightly larger tap but allow the correct bolt to be used.
Another choice is the solid Wurth type insert .
The Twinsert , although approved by the aviation industry etc is the last method I would use and is what I consider to be a professional bodge.
If the hole is oversize for a stock helicoil or Wurth then either an oversize coil or solid Wurth BIG SERT is the best option.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 25 Jan 2020 03:18 by zed1015.
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25 Jan 2020 04:02 #817830 by wera90ex
Replied by wera90ex on topic Has anybody done this?
Oh, how I wish a simple stripped thread it was.

81 LTD 1000 cleaning up POV's (owner/vandals) messes
81 Yamaha 750 seca
81 Yamaha XS650
80 Suzuki GS 250 E
82 Suzuki gsxr 450 /597 race bike, single shock 750 gsxr forks

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15 Feb 2020 06:50 - 15 Feb 2020 06:53 #819362 by wera90ex
Replied by wera90ex on topic Has anybody done this?
Getting close

81 LTD 1000 cleaning up POV's (owner/vandals) messes
81 Yamaha 750 seca
81 Yamaha XS650
80 Suzuki GS 250 E
82 Suzuki gsxr 450 /597 race bike, single shock 750 gsxr forks
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Last edit: 15 Feb 2020 06:53 by wera90ex.

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