Dual plugging J heads

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29 Jan 2010 10:28 #345249 by otakar
Replied by otakar on topic Dual plugging J heads
You always have the choice of running a GPz crank with 18mm pins but your problem might be mass. Check the difference between the two. The question is if you would be able to balance the engine. If you are looking to use J pistons to power a Zephyr, than MTC will punch the wrist pin holes any size you want.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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29 Jan 2010 18:33 #345319 by kpier998
Replied by kpier998 on topic Dual plugging J heads
otakar wrote:

You always have the choice of running a GPz crank with 18mm pins but your problem might be mass. Check the difference between the two. The question is if you would be able to balance the engine. If you are looking to use J pistons to power a Zephyr, than MTC will punch the wrist pin holes any size you want.


Tell me about balance. If the pistons were significantly lighter, say 10% lighter, would the engine be out of balance, or would the lighter pistons actually be better and allow me to turn more rpm?

I guess I thought that lighter was better.

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30 Jan 2010 10:12 #345375 by timebomb33
Replied by timebomb33 on topic Dual plugging J heads
lighter is better it will allow the engine to spin up quicker, but the crankshaft is balanced from the factory using the weight of the stock rods wrist pin piston ring and circlip and piston assemblies so it will affect the balance factor of the crank. it will change the harmonics of the crank. it can affect the level a frequency of vibration in your motor with mostpiston kits you wont notice much difference just be aware it could change

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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23 Feb 2010 19:22 #349872 by kpier998
Replied by kpier998 on topic Dual plugging J heads
otakar wrote:

You always have the choice of running a GPz crank with 18mm pins but your problem might be mass. Check the difference between the two. The question is if you would be able to balance the engine. If you are looking to use J pistons to power a Zephyr, than MTC will punch the wrist pin holes any size you want.


How about having a machine shop bore the rod small end for 18 mm pins? Does anyone know if that is possible and if the result would be reliable?

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23 Feb 2010 19:37 #349875 by otakar
Replied by otakar on topic Dual plugging J heads
Do you realize how much you would weaken the wrist pin loop? Plus those are honed to a PRECISE size, within .00005"

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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23 Feb 2010 19:41 #349876 by otakar
Replied by otakar on topic Dual plugging J heads
These factors must be taken into consideration. Piston weight, distance from wrist pin to crown edge, wrist pin size and weight, Valve pocket angle, and last but not least dome shape in relationship to combustion chamber shape and size.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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23 Feb 2010 20:14 #349880 by kpier998
Replied by kpier998 on topic Dual plugging J heads
otakar wrote:

Do you realize how much you would weaken the wrist pin loop? Plus those are honed to a PRECISE size, within .00005"


No. I am in way over my head
:dry:

I thought they were serious when they said "the only stupid question is the one that you don't ask".

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23 Feb 2010 20:18 #349881 by kpier998
Replied by kpier998 on topic Dual plugging J heads
I suppose that the piston would be raised by 1/2 the difference in the diameter of the 17 vs 18 mm. That is, the piston would sit 1/2 mm higher than the original 17 mm wrist pin piston sat- right?

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23 Feb 2010 20:24 #349882 by kpier998
Replied by kpier998 on topic Dual plugging J heads
It is my (vague) understanding that it is common on some engines to replace the bushings in the rod small end and then hone them to the proper fit for the wrist pin.

From another forum:
Re: after market piston/rod Wrist pin problem..
Quote:
Originally Posted by AddictsRacing View Post
I went to assemble my engine today all brand new parts eagle rods for the K24 part# crs5984k3d and CP pistons pt#sc70451

The wristpin bore is too small, by alot... from my understanding eagle rods are new to the k24 was there a bad batch out there i should know about?

has anyone had this type of problem with either brand?


im going to give them a call tomorrow.
you have to take them to a machine shop, my k24 Eagles were also too tight for the Wiseco pins.

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24 Feb 2010 09:17 #349932 by APE Jay
Replied by APE Jay on topic Dual plugging J heads
timebomb33 wrote:

lighter is better it will allow the engine to spin up quicker, but the crankshaft is balanced from the factory using the weight of the stock rods wrist pin piston ring and circlip and piston assemblies so it will affect the balance factor of the crank. it will change the harmonics of the crank. it can affect the level a frequency of vibration in your motor with mostpiston kits you wont notice much difference just be aware it could change


Not quite true. Inline Four cylinder crankshafts are "self canceling" It does not matter how much the attached parts weigh as long as they all weigh the same.

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24 Feb 2010 21:08 #350003 by kpier998
Replied by kpier998 on topic Dual plugging J heads
Jay,

Thanks for chiming in.

Can you comment on whether or not one could bore a 17 mm rod for 18 mm pins?

I suppose you might need a thicker head gasket to compensate for the 1/2 mm that the piston would be located upwards.

Just thinking out loud due to what is in my parts bin...:)

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25 Feb 2010 04:16 #350023 by otakar
Replied by otakar on topic Dual plugging J heads
Why would the piston move in any direction at all? You are enlarging a hole around its center. The center is still center. If you bore the hole off center than you have problems. In more ways than one.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

Please Log in or Create an account to join the conversation.

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