1976 Kawasaki KZ900LTD restoration

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07 Dec 2009 16:23 #337974 by kbmotocross505
1976 Kawasaki KZ900LTD restoration was created by kbmotocross505
Hey guys, I got a KZ900 that has been sitting in the same spot for a little over 20 years. I have been thinking what I need to do to restore it fully back to good condition. What do you guys think I should do to restore it? I will post pictures as soon as possible, thank you for your help. The bike is quite unique, it has the turbo kit set up on it, racing motor, racing cams, Mr Turbo pipes, and other things i must have forgotten. Help me out? I will post pictures as soon as possible

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07 Dec 2009 16:46 #337977 by PLUMMEN
Replied by PLUMMEN on topic 1976 Kawasaki KZ900LTD restoration
pictures? B)

Still recovering,some days are better than others.
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07 Dec 2009 16:52 #337978 by gane
Replied by gane on topic 1976 Kawasaki KZ900LTD restoration
KB, A word of caution..Turbo bikes were/are high maint. and "restoration" is'nt the term I'd use for returning to use. It takes deep pockets to simply maintain/use one. A "built" turbo usually runs low comp. pistons,ringed cyls, unique cams etc. should It be returned to life? most definity!!! As a turbo? you must decide. do some research. just my 2c.G

[img][/img] 1977 KZ1000A1

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07 Dec 2009 17:55 #337982 by Kawickrice
Replied by Kawickrice on topic 1976 Kawasaki KZ900LTD restoration
Got any Pics? Another turbo project, Awsome

73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL

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07 Dec 2009 20:05 #338004 by kbmotocross505
Replied by kbmotocross505 on topic 1976 Kawasaki KZ900LTD restoration
I will try to get pictures up as soon as possible guys, so your saying it will be easier to get it running again since it has the turbo in it?

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07 Dec 2009 20:07 - 07 Dec 2009 20:10 #338006 by PLUMMEN
Replied by PLUMMEN on topic 1976 Kawasaki KZ900LTD restoration
post a picture so we can get a better idea what youre up against. ive got a soft spot for turbos myself! :laugh:

Still recovering,some days are better than others.
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Last edit: 07 Dec 2009 20:10 by PLUMMEN.

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07 Dec 2009 21:17 - 07 Dec 2009 21:17 #338015 by kbmotocross505
Replied by kbmotocross505 on topic 1976 Kawasaki KZ900LTD restoration
oh and I forgot that my KZ is bored out to a thousand something. since it's bored out, would that change any plans for me to get it running again?
Last edit: 07 Dec 2009 21:17 by kbmotocross505.

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  • newOld_kz1000
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07 Dec 2009 22:45 - 07 Dec 2009 22:50 #338022 by newOld_kz1000
Replied by newOld_kz1000 on topic 1976 Kawasaki KZ900LTD restoration
I can't comment on the 'extra cc's/impact on getting it running' but I will say this.

I received a 100% free kz1000 and got it back on the road. This bike was 100% complete, only complaint is a few non-stock engine covers which I'm returning to stock.
This bike has a dark red, non-pro paint job that passes but it needs the stock colors again since it's a 100% stock bike.

I'm already down $$ as follows on this 'free' bike:

INVESTMENT SO FAR
- cargo van rental to get it home + gas = $80
- $75 for new battery
- $14 for 4 new spark plugs, NGK B8ES
- $58 for 4 carb rebuild kits
- $42 for used factory shop manual (ebay)
- $30 for new #22.5 pilot and new #120 main jets (has a 4-into-1 Kerker and owner never rejetted so I had to)
- $20 for new oil filter and 4 quarts of 10w-40 oil
- $2 for brass washer for oil filter bolt (when I changed the oil filter the stock washer wasn't there)
- $40 for used 1978 kz650 front brake parts (master cylinder, lever) -- the mstr cyl on my kz1000 had been sitting so long ('only' 12 years, not even 20) the original master cyl piston etc. was shot, luckily the '78 kz650 used same part and I got a working one dirt cheap
- $50 for new seat cover
- $26 for carb o-rings (8 for the 4 drain plugs and 4 emulsion tubes, 8 for the pilot adjustment)
- $51 for right side stock points cover, left side stock engine cover, starter motor chrome cover


$488 so far for this "free" 1978 kz1000 and I still need to have it stock-painted-and-decaled ($500 easy) and replace the header, after 12 years of sitting they're real thin from internal rust and one header has a huge hole.

I'll be into this 'free' bike $1500 and you know what, a 1978 kz1000 A2 with 28,000 miles won't sell for much more than that. I went into this thinking "Wow, this bike, hey it's all there, how much can it cost to put it right..."

Word of caution. I started with a complete bike and look at the $$ outlay -- crikeys.

Now, if you're Nicolas Cage and love throwing money around, well -- you have a rare turbo, go for it, I'm just a poor schmoe with a $1500 'free' kz1000. :blink:

1978 kz1000 A2 with Kerker
1980 Z1 Classic with Kerker
Last edit: 07 Dec 2009 22:50 by newOld_kz1000.

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08 Dec 2009 03:38 - 08 Dec 2009 03:40 #338033 by Mcdroid
Replied by Mcdroid on topic 1976 Kawasaki KZ900LTD restoration
newOld_kz1000 wrote:

I can't comment on the 'extra cc's/impact on getting it running' but I will say this.

I received a 100% free kz1000 and got it back on the road. This bike was 100% complete, only complaint is a few non-stock engine covers which I'm returning to stock.
This bike has a dark red, non-pro paint job that passes but it needs the stock colors again since it's a 100% stock bike.

I'm already down $$ as follows on this 'free' bike:

INVESTMENT SO FAR
- cargo van rental to get it home + gas = $80
- $75 for new battery
- $14 for 4 new spark plugs, NGK B8ES
- $58 for 4 carb rebuild kits
- $42 for used factory shop manual (ebay)
- $30 for new #22.5 pilot and new #120 main jets (has a 4-into-1 Kerker and owner never rejetted so I had to)
- $20 for new oil filter and 4 quarts of 10w-40 oil
- $2 for brass washer for oil filter bolt (when I changed the oil filter the stock washer wasn't there)
- $40 for used 1978 kz650 front brake parts (master cylinder, lever) -- the mstr cyl on my kz1000 had been sitting so long ('only' 12 years, not even 20) the original master cyl piston etc. was shot, luckily the '78 kz650 used same part and I got a working one dirt cheap
- $50 for new seat cover
- $26 for carb o-rings (8 for the 4 drain plugs and 4 emulsion tubes, 8 for the pilot adjustment)
- $51 for right side stock points cover, left side stock engine cover, starter motor chrome cover


$488 so far for this "free" 1978 kz1000 and I still need to have it stock-painted-and-decaled ($500 easy) and replace the header, after 12 years of sitting they're real thin from internal rust and one header has a huge hole.

I'll be into this 'free' bike $1500 and you know what, a 1978 kz1000 A2 with 28,000 miles won't sell for much more than that. I went into this thinking "Wow, this bike, hey it's all there, how much can it cost to put it right..."

Word of caution. I started with a complete bike and look at the $$ outlay -- crikeys.

Now, if you're Nicolas Cage and love throwing money around, well -- you have a rare turbo, go for it, I'm just a poor schmoe with a $1500 'free' kz1000. :blink:


Good post...despite most of us not having much money, it can cost a fair amount of cash to bring some of these bikes back to life...restoration on most bikes better be a labor of love because you won't be able to recoup your investment (unless it is a 1973 Z1 :laugh: ) and that doesn't include LABOR costs ...those you may just as well eat.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

Last edit: 08 Dec 2009 03:40 by Mcdroid. Reason: clarity

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08 Dec 2009 06:50 #338059 by PLUMMEN
Replied by PLUMMEN on topic 1976 Kawasaki KZ900LTD restoration
beats the hell out of hanging out at a bar all night,of course ive bought a few bikes at night that were really scary looking the next morning also! :woohoo:

Still recovering,some days are better than others.

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08 Dec 2009 08:40 #338084 by Kawickrice
Replied by Kawickrice on topic 1976 Kawasaki KZ900LTD restoration
Paint it the stock colors. then you have a beautiful "sleeper" bike

73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL

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08 Dec 2009 08:50 - 08 Dec 2009 08:54 #338088 by School Teacher
Replied by School Teacher on topic 1976 Kawasaki KZ900LTD restoration
Before you do any thing silly, put all turbo parts, exhaust etc in a box and send them to me. this will save you a ton of headache. pm if interested........HEHE;)



PICs plz :woohoo: :woohoo: :woohoo: :woohoo:

1976 kz900 in parts but will be going some day soon
1980 kz1000G1
1976 kz900 parts bike
1979 kz1000 shaftie parts bike
1978 kz1000 33mm smoothies 1075 kit
Troutdale Oregon USA
Last edit: 08 Dec 2009 08:54 by School Teacher.

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