Trying to Rescue a Late 1970s (1977??) Kawasaki KZ1000

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13 Sep 2023 05:01 #889333 by wdhewson

Looking good, but why not remove the rust from the kickstart?  It would look much better.  And do you plan to put the stickers on the inner rear fender?

Thanks HardRock.   I did note that ugly rust, and I'll get after it today.  It'd be a nice touch to put the sticker on the inner fender, but I'll probably leave finishing touches after she fires up...........if such heat ever happens.  Do you have a source for such stickers?  Thanks.
 

Nothing quite like the rip of a Big KZ

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13 Sep 2023 07:06 #889335 by Moose1800
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13 Sep 2023 16:40 - 13 Sep 2023 16:45 #889357 by wdhewson
I dispatched that rust on the kickstarter as best I could with some WD40 in fine steel wool.

The rear brake hose was in reasonable condition, so that's installed.  Is it correct to route the hose through the two circular hoops on the right arm of the swing arm, and then through the square loop behind the frame rail?  I failed to take a picture of how she came apart. 

Should I come to enjoy this bike, I'll get all new brake hoses.

Surprisingly my local Kawasaki dealer can get an OEM dust cover for the rear master cylinder.  Only $20 in devalued measly $CDN. 

Nothing quite like the rip of a Big KZ
  • Last edit: 13 Sep 2023 16:45 by wdhewson.

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    • Kelly E
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    • Never Give Up. Never Surrender
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    13 Sep 2023 18:12 #889359 by Kelly E
    I wouldn't be riding with that 46yo brake hose. That's false economy, it could blow on a test ride spraying brake fluid on the rear tire and then all of your time and effort is wasted. If you keep the bike it's done, if you sell it it's a selling point. Look up Apex Brakes, reasonable price, great quality and quick service.

    The Rust Bros. Garage Collection
    1974 Honda CB 550 K0
    1975 Honda CB 400F Super Sport
    1977 Kawasaki KZ 1000 LTD
    1980 Suzuki GS 1100E
    1982 Honda CB 900F Super Sport
    1983 Honda CB 1100F
    1984 Honda Sabre 700
    1984 Honda Interceptor 1000
    1990 Moto Guzzi 1000
    1994 Kawasaki ZG 1000 Concours

    And more
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    • hardrockminer
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    13 Sep 2023 19:35 #889361 by hardrockminer
    Replied by hardrockminer on topic Trying to Rescue a Late 1970s (1977??) Kawasaki KZ1000
    I clean rust with a quarter inch drill and a wire wheel.  Not steel.  Brass or bronze.

    I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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    14 Sep 2023 04:56 #889365 by wdhewson

    I wouldn't be riding with that 46yo brake hose. That's false economy, it could blow on a test ride spraying brake fluid on the rear tire and then all of your time and effort is wasted. If you keep the bike it's done, if you sell it it's a selling point. Look up Apex Brakes, reasonable price, great quality and quick service.


    Thanks Kelly E.  I will replace that rear brake hose before any "serious" riding, since those brakes save your life pretty well anytime you use them.  I've had an initial look at the Apex site.
     

    Nothing quite like the rip of a Big KZ

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    14 Sep 2023 04:58 #889366 by wdhewson

    I clean rust with a quarter inch drill and a wire wheel.  Not steel.  Brass or bronze.

    Thanks HardRock, good idea to use the copper based alloys for rust cleaning.  The steel wool approach often leaves bits of that wool around which themselves rust and make a mess.
     

    Nothing quite like the rip of a Big KZ

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    14 Sep 2023 15:23 #889378 by wdhewson
    Did a few things on the front end today with brakes and fender.

    This fender looks symmetrical to me, that is, either end can be to the forward end.  Do you guys agree?

    And this front brake hose bears witness to its age.  However it looks like the woven carcass (where the strength is) is intact.  So maybe that outer layer of rubber is like paint on a wall where there is no role in structural integrity.

    New pads went into the front calipers.

    What's the role of the two rings bolted onto the brake line junction block?

    Thanks guys................

     

    Nothing quite like the rip of a Big KZ
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    14 Sep 2023 17:30 #889381 by Mikaw

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.
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    14 Sep 2023 18:27 #889382 by wdhewson




    Thanks Mikaw, I think a see a different curvature at the fender bead fore and aft of the bracket section.

    50/50 chance to get it correct, and I lose.  The reason I stay out of casinos!!
     

    Nothing quite like the rip of a Big KZ
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    • Kelly E
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    14 Sep 2023 19:54 #889385 by Kelly E
    Awesome, I put my front fender on right the first time.
    We were wondering if we got it right.

    The Rust Bros. Garage Collection
    1974 Honda CB 550 K0
    1975 Honda CB 400F Super Sport
    1977 Kawasaki KZ 1000 LTD
    1980 Suzuki GS 1100E
    1982 Honda CB 900F Super Sport
    1983 Honda CB 1100F
    1984 Honda Sabre 700
    1984 Honda Interceptor 1000
    1990 Moto Guzzi 1000
    1994 Kawasaki ZG 1000 Concours

    And more
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    14 Sep 2023 19:57 #889386 by sf4t7
    Thanks Mikaw
    I've got an LTD front fender on my Z1A (one of those hot rod touches we all did back in the day) and all the times I've had it on and off I never noticed the difference.  Now I'll have to check which way it's presently installed, maybe I got it right without knowing it.  (Yet another piece of knowledge I've learned from you guys who know a LOT more about these bikes than I do)  

    Scotty



    Scotty

    1974 Z1A
    1015
    welded Z1 crank
    Andrews 1X Cams
    Delkevic 4 into 1
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