LZ's 76 KZ900

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03 Jul 2014 18:35 #638843 by PLUMMEN
Replied by PLUMMEN on topic LZ's 76 KZ900
Before you get all wound up spending money where you don't need it heres a couple of ideas for ya.
Have the crankshaft checked to make sure its straight and rods don't have an extra side play,then have the pins tig welded.Its doesn't need to be done by a fancy shop like falicon.
Have the trans checked for worn dogs or shift forks,no need to get too fancy.
Theres lots of guys drag racing old kz's with mountains of hp with stock transmisions.
Id suggest spending money on a new cam chain and parts associated with it,these are high where items that will beat your budget up pretty fast but will give you more bang for your buck than a fancy crank and trans.
1075 kit will definitely put some spunk in the motor,a good stage 1/street porting job from larry will work good with that.
Id stick with something more in the .365-.375 range with the cams myself
Id also find a set of the old 28mm pumper carbs off a 79-80 1000 to save some money.
Now is the part that is really going to blow the budget,but I consider it more important than a hot rod motor for a streetbike.
The single disc on front and drum brake on rear was under powered to stop that bike in stock form,let alone a warmed over 1075.
I suggest if nothing else atleast put dual discs on the front(rebuild forks also)
If you have money in the budget Id suggest getting a hold of kz1006,hes a member on here.And see if he has a rear wheel/brake/swingarm and associated parts from a 77-78 kz1000 laying around.
That way you have disc brakes front/rear,tell him you need a brake pedal/master cylinder also.
A decent pair of rear shocks is also a badly needed improvement,along with good tires. :)

Still recovering,some days are better than others.
The following user(s) said Thank You: 650ed

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04 Jul 2014 23:01 #638936 by Lordzacharious
Replied by Lordzacharious on topic LZ's 76 KZ900

PLUMMEN wrote: Before you get all wound up spending money where you don't need it heres a couple of ideas for ya.
Have the crankshaft checked to make sure its straight and rods don't have an extra side play,then have the pins tig welded.Its doesn't need to be done by a fancy shop like falicon.
Have the trans checked for worn dogs or shift forks,no need to get too fancy.
Theres lots of guys drag racing old kz's with mountains of hp with stock transmisions.
Id suggest spending money on a new cam chain and parts associated with it,these are high where items that will beat your budget up pretty fast but will give you more bang for your buck than a fancy crank and trans.
1075 kit will definitely put some spunk in the motor,a good stage 1/street porting job from larry will work good with that.
Id stick with something more in the .365-.375 range with the cams myself
Id also find a set of the old 28mm pumper carbs off a 79-80 1000 to save some money.
Now is the part that is really going to blow the budget,but I consider it more important than a hot rod motor for a streetbike.
The single disc on front and drum brake on rear was under powered to stop that bike in stock form,let alone a warmed over 1075.
I suggest if nothing else atleast put dual discs on the front(rebuild forks also)
If you have money in the budget Id suggest getting a hold of kz1006,hes a member on here.And see if he has a rear wheel/brake/swingarm and associated parts from a 77-78 kz1000 laying around.
That way you have disc brakes front/rear,tell him you need a brake pedal/master cylinder also.
A decent pair of rear shocks is also a badly needed improvement,along with good tires. :)


Thanks for such in depth advice!

I have decided not to go to crazy with the motor. Pretty much the plan with it now is to go 1075, get the crank welded, have everything checked as you said, and replace all those annoyingly pricey parts.

As for the head, Ive decided to just do basic refreshing on it without going crazy. So basically just refurbished stock cams and setup.

I was definitely planning on getting at the very least the dual discs on the front. I didnt know I could do the rear with the 1000 setup, so I am sure I will end up doing that. It may be after most of it is done though.

Im really hoping I can manage upgrading the small things, like brake lines, headlight, ignition, etc. I did buy a dyna already, so that was exciting.

Im pretty much wanting to upgrade what I can without going too far from a stock look. One thing I was considering was an oil cooler. Not sure though.


Got in contact with a powdercoater, should be getting a quote on Monday!

(2) 78 KZ1000A
76 KZ900
2018 900rs Cafe

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03 Sep 2014 21:30 - 03 Sep 2014 21:33 #646198 by Lordzacharious
Replied by Lordzacharious on topic LZ's 76 KZ900
I got my jugs back last week after getting them bored.

Seems like they did a pretty good job, maybe a bit pricey, but I am happy with the extra they did for me in the end.

Since the piston sleeve came loose, the machinist decided to pull out all the sleeves, glass bead everything and used some kind of sleeve sealer and pressed them all back in. The good part of this was they charged me the same amount as if I had just had them blast the part alone.

Still thinking about getting everything vapor blasted to get that little bit of extra shine.

[IMG


[IMG


[IMG

(2) 78 KZ1000A
76 KZ900
2018 900rs Cafe
Last edit: 03 Sep 2014 21:33 by Lordzacharious.

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04 Sep 2014 15:02 #646269 by boots
Replied by boots on topic LZ's 76 KZ900
Nice job! I can't wait to see the finished product!

present bikes 1976 KZ900, 1978 KZ650 Past bikes Too many to remember!!Mostly Kawasakis and a few Sportsters


81 cb650

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26 Sep 2015 22:19 - 26 Sep 2015 22:19 #692094 by Lordzacharious
Replied by Lordzacharious on topic LZ's 76 KZ900
Been awhile, but I got my head back from Cavanaugh

Gotta get the crank out now!

[IMG


[IMG

(2) 78 KZ1000A
76 KZ900
2018 900rs Cafe
Last edit: 26 Sep 2015 22:19 by Lordzacharious.

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26 Sep 2015 23:04 #692096 by peter1958
Replied by peter1958 on topic LZ's 76 KZ900
Larry does nice work. looking good and thanks for saving the bike.

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27 Sep 2015 16:31 #692213 by spdygon
Replied by spdygon on topic LZ's 76 KZ900
Doing a great job.... I just finish my first restore and now starting another one.
Both 76 kz900A4




1982 GS1000sz Katana ( #15...17K Miles)
1982 GS1000sz Katana ( # 297....7100k Miles)
1978 Kz1000 Z1R. 10K Miles1
1978 kz1000 z1r 27k miles
1977 KZ 1000 A ( Project ) 54K Miles
1976 Kz900A4 (Red)21K miles
1976 Kz900A4 ( Red)7500 miles
1974 Z1 900 project
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27 Sep 2015 16:52 #692220 by Lordzacharious
Replied by Lordzacharious on topic LZ's 76 KZ900
I think I saw you post the bike on the trailer on the Facebook page.

Im not even close to being done with the first one, and I already want another one! To be honest, part of that is because I would love to just have one to ride around rather than the 81 CB750K Im on for right now.

Great job on your first restore!!

(2) 78 KZ1000A
76 KZ900
2018 900rs Cafe

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