1980 KZ440 LTD budget build

  • Godlovesugly
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27 May 2012 21:54 - 27 May 2012 22:05 #525272 by Godlovesugly
1980 KZ440 LTD budget build was created by Godlovesugly
Hello, My brother had this bike sitting around and wasn't doing anything with it so I took it off his hands and decided I would try to make it my own. It was completely stock when I got it.. and is a long way from being done but I'll try to keep this updated, opinions, ideas, suggestions all welcome this is the first time I've ever done anything like this.

I think I am going to go for sort of a ratrod/cafe look.. I'm just kind of deciding things as I go.

here are some photos of the progress so far.



Tail section with a lot of the junk removed


tail section in the process of shortening


another angle


and again



trying to visualize a seat



made a seat pan, and decided to use some metal mesh stuff I had lying around to fill in the back section... mostly just for looks :silly:


alt view


and again


and again


So I am unsure what to do with the seat, I am either going to glue some neoprene foam directly to it and call it good, or maybe cut a board and have it upholstered and attach it somehow. the seat will be removable as I am going to retain the stock battery box, because that seems like the easy thing to do. :P

also I intend to do a single carb conversion.. any thoughts/ideas/opinions on this matter are welcome.

thanks for looking I'll try to update often.
Last edit: 27 May 2012 22:05 by Godlovesugly.

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28 May 2012 19:35 #525454 by Godlovesugly
Replied by Godlovesugly on topic 1980 KZ440 LTD budget build
trying to hide the gap under the seat


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  • get_awesome
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10 Feb 2013 18:58 #571779 by get_awesome
Replied by get_awesome on topic 1980 KZ440 LTD budget build
I see this was awhile ago, so I guess there's a chance you've already done it, but I found a pretty sweet way to work out the seat issue was to purchase an extra large one of those kneeling pad things found at garden stores (made of really dense foam), and use a knife to round the top edges over, then wrap the top in some poly padding and then wrap the whole thing in some leather or vinyl. Also, did you end up finishing the whole single-carb conversion? I'm getting ready to do one of those on my 82 KZ440 LTD, and looking for photos of completed ones for a good idea for mounting and location, as well as any tips for jet sizes (I know they need to be bigger, but if I were at least close on the first try, it would likely take less attempts to get it right.)

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10 Feb 2013 19:30 #571785 by 650ed
Replied by 650ed on topic 1980 KZ440 LTD budget build
Golly; I wonder why he didn't post pics of the finished project?

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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10 Feb 2013 21:09 #571799 by Nebr_Rex
Replied by Nebr_Rex on topic 1980 KZ440 LTD budget build

650ed wrote: Golly; I wonder why he didn't post pics of the finished project?


+1

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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