Testarossa's 78 KZ1000 Fighter Build

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06 Sep 2013 09:42 #605171 by 531blackbanshee
Replied by 531blackbanshee on topic Testarossa's 78 KZ1000 Fighter Build
once you get them carbs sorted and your new header installed we won't be able to wipe the smile off your face.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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06 Sep 2013 15:37 #605230 by infanterene
Replied by infanterene on topic Testarossa's 78 KZ1000 Fighter Build
Hi,

Have you had a chance to hear the pipe yet? I am ready to order one but I'm worried that it will be too loud. I am torn between the motogpwerks and the Vance and Hines. I plan to do some touring so an overly loud pipe can bother after a few hours of riding.

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06 Sep 2013 15:38 #605231 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build

531blackbanshee wrote: once you get them carbs sorted and your new header installed we won't be able to wipe the smile off your face.

leon


Yep, and there is more to come, I'm just waiting on a few bits to show up on my doorstep.

Last night I pulled the carbs, and to my surprise, my son asked to help me out. I had to pull the old Fred Sanford heart attack routine since he never wants to help me with these kind of things. We confirmed what I was thinking. Number 2 and 4 had clogged pilot jets again. I went ahead and pulled the carbs completely apart for a comprehensive cleaning. I don't want to clean out the jets only to have this happen again.

[IMG
GIFSoup

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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06 Sep 2013 16:03 #605237 by 531blackbanshee
Replied by 531blackbanshee on topic Testarossa's 78 KZ1000 Fighter Build
:laugh:

it's the BIG one!!!!!!!!!!!!!

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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06 Sep 2013 16:49 - 06 Sep 2013 16:49 #605240 by Hollywoodmx
Replied by Hollywoodmx on topic Testarossa's 78 KZ1000 Fighter Build

testarossa wrote: Well I couldn't stand it, so I started trying to fit the new pipe. I knew there would be some considerations due to the custom nature of my bike, but it actually fits pretty close. I need to make a slight mod to my rearset adapter plate so I can tilt it forward a touch. Then I will need to drill and tap the rearset for a stud to attach the tab on the tailpipe. That should just about do it. Obviously, I'm doing this to get the pipe as tight to the frame as possible. I cannot afford to have the pipe hanging too low. Thankfully the pipe crosses over the middle of the frame instead of running down the right side of the frame like my other exaust. I should actually have some cornering clearance on right handers now!

Here's what happened to my old pipe when I tried to go into a right hand turn very hard:

Attachment IMG_0857.JPG not found



And a couple of shots of the bike with the new exaust test fitted. Sorry about the poor lighting, the sun went down before I got done.

Attachment IMG_0855.JPG not found



Attachment IMG_0856.JPG not found



Now I just need to make a couple of tweaks to gain a bit of ride height, and the bike will sit perfect.


I was looking at getting that exhaust but I don't think it will clear the larger oil pan I have. I like the stainless look too.

- 82 GPz1100injection
- 77 Kz1075 Supercharged
- 81 Yamaha TR-1
- 81 Yamaha xv920
Calgary
Last edit: 06 Sep 2013 16:49 by Hollywoodmx.

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06 Sep 2013 17:46 #605249 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build

Hollywoodmx wrote: I was looking at getting that exhaust but I don't think it will clear the larger oil pan I have. I like the stainless look too.


You are probably right about that. The collector passes directly under the oil filter bolt. You have a little wiggle room depending on the rear mount, but not much. I intentionally have mine as tight to the frame as possible. I'm clearing the oil filter bolt by about 1/4" with a standard oil pan.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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06 Sep 2013 17:49 #605251 by infanterene
Replied by infanterene on topic Testarossa's 78 KZ1000 Fighter Build
Maybe an update on the sound?

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06 Sep 2013 19:33 #605260 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build

infanterene wrote: Maybe an update on the sound?


It's real quiet right now. :)

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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06 Sep 2013 22:03 #605288 by kzz1king
Replied by kzz1king on topic Testarossa's 78 KZ1000 Fighter Build
Do you have more or less ground clearance with the new pipe. Not corning clearance but lowest part of pipe to ground. Thanks
Wayne

74 Z1 1075, 29 smoothbores, owned and ridden since 1976
Home built KZ1000 turbo setup

www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build

www.kzrider.com/forum/11-projects/532489-74-z-makeover

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06 Sep 2013 22:28 #605295 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build

kzz1king wrote: Do you have more or less ground clearance with the new pipe. Not corning clearance but lowest part of pipe to ground. Thanks
Wayne


The new pipe has about 1/2" less ground clearance when the bike is straight up. It has to clear the oil filter bolt. The old pipe ran down the right frame rail.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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07 Sep 2013 15:40 #605384 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build

infanterene wrote: Maybe an update on the sound?


Ok I have my carbs back together again and was able to ride around the neighborhood between thunderstorms. This pipe is definitely louder than my old exhaust. Quite the growl above 4000rpm. I'm not sure it's the best exhaust for touring. It's rather short so I may heat your bags if you are carrying any.

It's perfect for my needs. I took a quick video that I will try to post later.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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07 Sep 2013 17:11 #605398 by infanterene
Replied by infanterene on topic Testarossa's 78 KZ1000 Fighter Build
Sorry to be a PIA! Thanks for the update. Im not really worried about bags as Ill probably only use a tank bag and/or tail bag. I am mostly concerned with noise level at a steady 65-75 cruise.

Your bike is looking awesome.

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