Testarossa's 78 KZ1000 Fighter Build

  • testarossa
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09 Oct 2010 18:19 #405559 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
Check out what this Wookie sounds like:


1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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09 Oct 2010 18:35 #405567 by Bad Kaw
Replied by Bad Kaw on topic Testarossa's 78 KZ1000 Fighter Build
What section do you find the swing-arm spools in???
I'm going to HF tomorrow...today is my b-day and I gots me sum money to blow!!!
:)
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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09 Oct 2010 18:50 #405571 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
The same aisle where I found the slide hammer IIRC. They have about an 8' section that has a rear stand, the spools, stand adapters, wheel chocks. That aisle was right in the middle of the store. Click the link to see them: www.harborfreight.com/automotive-motorcy...ifts-stands.html?p=2

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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09 Oct 2010 19:19 #405579 by Bad Kaw
Replied by Bad Kaw on topic Testarossa's 78 KZ1000 Fighter Build
Brilliant! Thanks for the scoop! I'm going tomorrow!
CHEERS!
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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10 Oct 2010 04:22 #405623 by T_Dub
Replied by T_Dub on topic Testarossa's 78 KZ1000 Fighter Build
Thats kick-ass Josh! I really like the back indicators too.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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  • porchev914
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  • Whats that? Half of my swingarm is missing?!?!?
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10 Oct 2010 10:07 #405663 by porchev914
Replied by porchev914 on topic Testarossa's 78 KZ1000 Fighter Build
PLUMMEN wrote:

porchev914 wrote:

Back in the day (and not on fuel tanks), we would just punch holes in a panel, screw in the slide hammer and pull out the dent. Then weld up the holes with a mig and apply body filler. The boss didn't believe in a tool that used proprietary consumables like studs. A stud gun would be cool, and if you have alot of dents to pull out in your Mustang, it would be cleaner and faster. But for one dent in your tank, I stand by my initial recommendation........

Buy a carbon tank :laugh: :laugh: :laugh:

do you know a suplier of cf tanks? :woohoo:


No, as a matter of fact I do not :pinch:

The light looks good Josh, and she starts right up and idles smooth. Thats' gotta feel good!

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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11 Oct 2010 06:26 #405921 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
You are right Adam. It does feel good. Now, yesterday I got my tank bung welded in place and the old bung was removed and sealed up. I had two small leaks initially upon water testing. Once the leaks were sealed, I finally got the Pingel installed. I also welded a small bolt in the center of that dent and pulled it most of the way out with my new slide hammer. That's the last bit of welding to the tank, so I can actually use it now. If I had it to do over again, I would just hold out for a proper KZ1000 tank. This tank was a PITA to fit, but it's done.

I also changed the pilot jets to 17.5's. Time for some more laps of Bridgestone West.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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  • mark1122
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11 Oct 2010 11:17 #405976 by mark1122
Replied by mark1122 on topic Testarossa's 78 KZ1000 Fighter Build
testarossa wrote:


I also changed the pilot jets to 17.5's. Time for some more laps of Bridgestone West.


where were the air screws set at with the 20 pilots? how many turns out ?

the bike sounds great. well done. B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
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~ (k) / (z)

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11 Oct 2010 11:44 #405980 by jus1975
Replied by jus1975 on topic Testarossa's 78 KZ1000 Fighter Build
i wish i would have saw this before you started on that tank. you should not start at the center but at the outside edges then work your way inward. it works out better and less repair afterwards

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11 Oct 2010 13:15 #405997 by testarossa
Replied by testarossa on topic Testarossa's 78 KZ1000 Fighter Build
jus1975 wrote:

i wish i would have saw this before you started on that tank. you should not start at the center but at the outside edges then work your way inward. it works out better and less repair afterwards


That's a good tip. It's no matter, the remainder of the dent will be corrected with filler. I just didn't want filler that was 1/4" deep. I'll keep that one in mind for the next time I pull a dent.

Mark, the screws were at 1 1/4 turns out from seated. I have the screws that are on the engine side of the carb. I suspect that this will change with the smaller jets. I doubt that I can fool with it today. I'm committed to catching up on car maintenance. Oil changes all around, and sadly the Miata needs a throwout bearing.

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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11 Oct 2010 14:08 #406011 by 531blackbanshee
Replied by 531blackbanshee on topic Testarossa's 78 KZ1000 Fighter Build

and sadly the Miata needs a throwout bearing.

ew i have heard that the exhaust and driveline has to come out before you can get the tranny out.is that true?i heard it was a b!t(h.just curious and i figured you would know.good luck on the auto's hope everything goes smooth.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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11 Oct 2010 19:39 #406053 by TexasKZ
Replied by TexasKZ on topic Testarossa's 78 KZ1000 Fighter Build
Well, as long as you are that far into the Miata....

www.bossfrog.biz/Miata_V8_Swap.html

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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