Welcome, Guest
Username: Password: Remember me

TOPIC:

Testarossa's 78 KZ1000 Fighter Build 23 Oct 2011 06:11 #484845

  • porchev914
  • porchev914's Avatar
  • Offline
  • User
  • Whats that? Half of my swingarm is missing?!?!?
  • Posts: 2716
  • Thank you received: 19
I like it Josh! Light weight with some stylish and functional curves. I see the 45 braces on the front, are the rear verticals getting the same treatment? Will the 45 braces eliminate needing to tie the top rails together? Very cool though. Gotta get you a TIG welder so you can start making that stuff out of aluminum! :P
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 23 Oct 2011 10:34 #484867

  • Boostable
  • Boostable's Avatar
  • Offline
  • User
  • Posts: 537
  • Thank you received: 13
Very nice work!! Its nice to get the kids involved. I have four daughters and I fortunately have a couple that are willing to help out and ask to do so. At least I know they will be able to do some of there own work (or willingness) if needed through life.

I am teaching their mother to ride now, and they keep saying "we are next".. a coupe years for that however....
~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 23 Oct 2011 10:47 #484871

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82

porchev914 wrote: I like it Josh! Light weight with some stylish and functional curves. I see the 45 braces on the front, are the rear verticals getting the same treatment? Will the 45 braces eliminate needing to tie the top rails together? Very cool though. Gotta get you a TIG welder so you can start making that stuff out of aluminum! :P


Thanks Adam, and yes the rear will get the same bracing. That is just as far as I got yesterday. I have a couple of other tricks up my sleeve as well. Those braces will eliminate the need to tie the two hoops together. That's an absolute necessity for me. If they are welded together that makes it almost impossible to easily remove by yourself. Also a one piece ladder rack takes up a huge amount of space when not on the truck.

A tig is still on my short list of wants. That and a small lathe for the house. I'm waiting for the right deal to come along.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 23 Oct 2011 14:49 #484904

  • camaroguy
  • camaroguy's Avatar
  • Offline
  • User
  • Posts: 351
  • Thank you received: 5
nice job on the rack but, you could of got some shiney huge wood screws and just mounted it to the outer fender. real kustom like??

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 23 Oct 2011 16:05 #484913

  • mtbspeedfreak
  • mtbspeedfreak's Avatar
  • Offline
  • User
  • Posts: 1413
  • Thank you received: 36
Josh, you and Adam can team up to build a carbon fiber kayak after he gets his bike up and a few CF airboxes made. :silly:
2000 ZRX 1100
1976 KZ 900- Daily Driver
1980 LTD 550- Dalton Highway survivor!

If it has tits or tires, it'll give you problems!

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 24 Oct 2011 13:37 #485053

  • T_Dub
  • T_Dub's Avatar
  • Offline
  • User
  • Posts: 1454
  • Thank you received: 25
Nice work on the rack but I think my car looks better with a kayak on the roof haha.



I was at a gas station this summer and some guy in a minivan thought I was gonna hit his van with the back of the kayak haha. Sticks out a good 5-6 feet off the back of the car lol.
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

Please Log in or Create an account to join the conversation.

Last edit: by T_Dub.

Testarossa's 78 KZ1000 Fighter Build 24 Oct 2011 17:36 #485090

  • mark1122
  • mark1122's Avatar
  • Offline
  • User
  • Keep twisting it
  • Posts: 5359
  • Thank you received: 109
nice work.
it is gratifiing to see your son working away.
i helped my 24yr old son put a railing on his new deck this week end. its nice to see that the lessons he learned by helping me over the years, are actualy helping him now. B)
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 24 Oct 2011 23:03 #485164

  • porchev914
  • porchev914's Avatar
  • Offline
  • User
  • Whats that? Half of my swingarm is missing?!?!?
  • Posts: 2716
  • Thank you received: 19
Ditto, I love it when my girls want to help me out. I've already told them they'll have to learn how to ride a motorcycle, change the oil, brakes and rotate tires on a car, and solo an airplane before I'll let them drive a car alone :P

MTBspeedfreak, thems' deep waters, making kayak moulds. I don't like the thought of paying for the fiberglass and resin to make the moulds, let alone the materials for a full carbon layup :sick: It is IMMENSELY more work than you realize my friend. But it's nice of you to dream of all the work we could do :laugh:
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 25 Oct 2011 01:11 #485193

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82
I started to build my own kayak one time:



That's as far as I got before my Dad went into the hospital and finally succumbed to cancer. All I lacked was to make the ribs and skin the thing, but I was too depressed. The top frame sat outside for too long and started to rot. That was a Greenland style kayak.

Later I actually built my own canoe. It was epoxy/fiberglass over plywood. Jackson and I caught a few fish out of that one.


1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 28 Oct 2011 02:04 #485736

  • tk11b40
  • tk11b40's Avatar
  • Offline
  • User
  • Posts: 621
  • Thank you received: 19

clutch wrote: I saw that big yellow kayak pic and thought you were going to tell us it was a new project....




KAYA-saki! :woohoo:


TWO THUMBS UP!!
Suzuki GSXR 750 slabside
Ducati S4R
Husqvarna FE 350s

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 30 Oct 2011 23:17 #486164

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82
This afternoon, I was able to spend a little time finishing up the fabrication of my kayak rack. You will notice that I added four fishing rod holders under the top rail. Hopefully, this will mean no more broken rods from sliding coolers. Keep in mind that I have to pass all the way through Houston on my way to and from fishing. Sometimes the freeways here involve what I call "combat driving." Evasive maneuvers have claimed more than one of my rods.


Attachment IMG_0125.jpg not found



Attachment IMG_0123.jpg not found



Attachment IMG_0122.jpg not found



I plan on driving around with the yak up there for a couple of days to see how things work. I used to tie it down in the bed of the truck, so it's always been shielded from the wind by the cab. I need to verify that the thing can handle doing 75 mph for 1 1/2 hours. All I have left is to sandblast the thing and paint it. I wouldn't mind building a detachable box to store "stuff" on camping trips and such. That will have to wait until I get my TIG. It needs to be aluminum. A steel box that size would prohibit easy installation and removal.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
Attachments:

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 30 Oct 2011 23:21 #486168

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82
Hey Tyler, do you have any close-up pictures of the tie down system and the support pads for your kayak?
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 31 Oct 2011 09:51 #486236

  • rslingshot
  • rslingshot's Avatar
  • Offline
  • User is blocked
  • Because stock SUCKS!!!!!!
  • Posts: 305
  • Thank you received: 19
Nice work Josh! What did you do with your old Ford?
www.kzrider.com/forum/11-projects/390747-1977-kz1000-new-life
2000 Kawasaki ZRX1100
2004 Gsx-r 750
78 kz1000 basket case
81 yamaha xs 650 basket case

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 31 Oct 2011 10:00 #486238

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82

rslingshot wrote: Nice work Josh! What did you do with your old Ford?


I sold it down the road. The first guy who looked at it couldn't resist.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 29 Jan 2012 00:05 #500560

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82
Wow, it's been a little while since I posted any progress on the blue streak. Life got in the way again. My company put me in charge of the whole machine shop back at the end of November. Been pretty busy getting acclimated to my new responsibilities. Since I have a desk job now, I find it therapeutic to run a machine now and then. I have been needing to put some passenger pegs on my bike for a while now, so I decided to make up some mounting points this morning.

I started out with some scrap steel that was 3/4" thick, and borrowed one of the Bridgeport mills to cut it down. In this picture I'm squaring up the stock with a shell cutter:

Attachment IMG_0167.jpg not found



Here I'm roughing out the center section with a 3/4" roughing endmill or "corncob."

Attachment IMG_0168.jpg not found



Got my bolt holes drilled and I'm tapping them here. Notice the use of a tap guide to keep the tap straight.

Attachment IMG_0170.jpg not found



I decided that 3/4" thick is overkill and too heavy so I went back to the shell cutter to remove another 1/4" off the thickness.

Attachment IMG_0172.jpg not found



I stopped at this point to drag them home and test fit to the bike. I know that they are super basic at this point but I plan to radius the tabs and remove some more weight before I weld them to the bike. Stay tuned for more pictures when I get the rest of the machine work done.

Attachment IMG_0173.jpg not found

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
Attachments:

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 29 Jan 2012 01:32 #500571

  • porchev914
  • porchev914's Avatar
  • Offline
  • User
  • Whats that? Half of my swingarm is missing?!?!?
  • Posts: 2716
  • Thank you received: 19
Whoohoo! Looks good Josh.... you gave me a great idea for my own passenger peg mounts, so thanks for the inspiration ;)
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 29 Jan 2012 14:40 #500663

  • mark1122
  • mark1122's Avatar
  • Offline
  • User
  • Keep twisting it
  • Posts: 5359
  • Thank you received: 109
it looks pretty good Josh, but real men use hand tools. :P


Attachment angle.jpg not found




Attachment imagesCATZ80WU.jpg not found



:woohoo: :kiss:
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
Attachments:

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 30 Jan 2012 12:46 #500848

  • 531blackbanshee
  • 531blackbanshee's Avatar
  • Offline
  • Vendor
  • Posts: 7447
  • Thank you received: 797
woohoo machine work pics !!!!!!!!!! :woohoo:

i think i know where this going, :whistle: :lol: .

keep us posted josh.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 30 Jan 2012 14:44 #500869

  • testarossa
  • testarossa's Avatar Topic Author
  • Offline
  • User
  • Attack life, it's only trying to kill you.
  • Posts: 3678
  • Thank you received: 82

531blackbanshee wrote: woohoo machine work pics !!!!!!!!!! :woohoo:

i think i know where this going, :whistle: :lol: .

keep us posted josh.

leon


Yep, you should know.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

Please Log in or Create an account to join the conversation.

Testarossa's 78 KZ1000 Fighter Build 02 Feb 2012 01:07 #501475

  • Boostable
  • Boostable's Avatar
  • Offline
  • User
  • Posts: 537
  • Thank you received: 13
Nice, can't wait to see it mounted up!! I just tore off my rear set mounts (again) maybe third times a charm.
~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum