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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 12:03 #353865

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Here's my favorite theft from my 10r when I switched to the integrated tail light I had the stock led just sitting in the box so some sanding and some jb weld later...
1978 KZ1000
Go Loud and go fast or dont go at all!!!

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 12:30 #353870

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That fits pretty good. I a planning an integrated led for my kz, but I have yet to decide what to use. Are you running blinkers on your KZ?
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 13:26 #353881

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Nope hand signals only. have yet to find any that I actually like on the bike.
1978 KZ1000
Go Loud and go fast or dont go at all!!!

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 14:12 #353886

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It can wait until this evening. If I was in that much of a rush, I should be kicked in the arse for not planning ahead better B)
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 16:22 #353904

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porchev914 wrote:

OK Josh, I have a question about your ZX10. Can you tell me the top of fork to axle centerline length on her? I'd really appreciate it bud. ;)

BTW Larry, that is a super clean bike! :woohoo: Like Irish said, it looks like the LTD emblem is the only left of the LTD B)


Adam the forks on the 10 are 27.5" from the center of the axle to the top of the upper fork tube. The newer bike is raked 1.5deg more, so it's fork could be a smidge longer. Kawi does list the travel at 4.7" for both models. They should be close. BTW I measured the GSXR forks and they came out to 28.75" and the stock KZ boinger is 30.5"(unladen) Sounds like you'll have a lowrider if you go zx-10.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 16:32 #353907

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i keep telling you guys....gix is the way to go!

haha......just ball bustin'!!

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 16:38 #353909

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mark1122 wrote:

camaroguy wrote:

is the back of the tank and front of seat missing a rubber perch in pics?looks like it should be more level.otherwise looks GOOD.


Or is the tank high at the front?
Testerossa, were u able to align the rear wheel with the front wheel?
I cant see the pegs well enough to coment .Sorry(my puter).


Mark, I just did a quick check on my wheel alignment, and the front tire seems to be centered relative to the rear. Now this is no scientific measurement for sure. I just found the straightest peice of tube that I have and set it against the rear tire, and then measured the gap to the front tire with my tape measure. (Nuclear Precision of course.) Got the same 1.5" on either side. Possible sources of error: no helpers to hold the straightedge (they split town for spring break), front wheel not exactly turned perfectly straight, bowed straightedge, I want it to be centered. I will get a better check when I have everything bolted down before final disassembly. I believe that things tend to move around when all of the motor mounts are tight, and all of the welds have a chance to work their magic.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 16:45 #353911

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irishwill wrote:

i keep telling you guys....gix is the way to go!

haha......just ball bustin'!!


I'm with you irish. Those older squid shuttles are cheap, plentiful, and state of the art for there time. That little $250 Gixxer gave me tons of parts and I sold the remainder for a $100 profit.

Green beers all around tomorrow. Erin Go Bragh! The redheaded one will celebrate.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 16:57 #353917

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testarossa wrote:

mark1122 wrote:

camaroguy wrote:

is the back of the tank and front of seat missing a rubber perch in pics?looks like it should be more level.otherwise looks GOOD.


Or is the tank high at the front?
Testerossa, were u able to align the rear wheel with the front wheel?
I cant see the pegs well enough to coment .Sorry(my puter).


Mark, I just did a quick check on my wheel alignment, and the front tire seems to be centered relative to the rear. Now this is no scientific measurement for sure. I just found the straightest peice of tube that I have and set it against the rear tire, and then measured the gap to the front tire with my tape measure. (Nuclear Precision of course.) Got the same 1.5" on either side. Possible sources of error: no helpers to hold the straightedge (they split town for spring break), front wheel not exactly turned perfectly straight, bowed straightedge, I want it to be centered. I will get a better check when I have everything bolted down before final dis-assembly. I believe that things tend to move around when all of the motor mounts are tight, and all of the welds have a chance to work their magic.

Thats very good news,my man, very good indeed.
it is ok to be out a bit. and if u are close now, that may give u a little wiggle room , if needed, latter. Good job.
U can even do this check with string from the rear wheel to the front wheel.i have a write up for it if u feel the need.
do u think the welds will change?
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 17:07 #353919

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Right now most of the stuff that I welded is just tack welded. Generally when you do the finish welds and are running long continuous beads is when you put a ton of heat into the steel and stuff starts to warp. Also the engine cases are just set in place with no bolts. I feel that the heaver fully assembled engine, with all bolts tightened down may just try to change the final alignment. As I always say "We'll cross that bridge when we come to it."
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 18:11 #353927

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testarossa wrote:

porchev914 wrote:

OK Josh, I have a question about your ZX10. Can you tell me the top of fork to axle centerline length on her? I'd really appreciate it bud. ;)

BTW Larry, that is a super clean bike! :woohoo: Like Irish said, it looks like the LTD emblem is the only left of the LTD B)


Adam the forks on the 10 are 27.5" from the center of the axle to the top of the upper fork tube. The newer bike is raked 1.5deg more, so it's fork could be a smidge longer. Kawi does list the travel at 4.7" for both models. They should be close. BTW I measured the GSXR forks and they came out to 28.75" and the stock KZ boinger is 30.5"(unladen) Sounds like you'll have a lowrider if you go zx-10.


Damn, thats what I was afraid of. The R1 forks are 28.75" top to axle centerline also. I'm not sure I could suffer a total 4" drop on the front. 2.75" is plenty. Thanks for checking for me Josh ;)
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 18:24 #353930

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Yeah, 4" gets into the realm of totally f-ed up handling, header scraping, and not practical. Had a friend try that with his girl's GSXR-600. She learned to live with a 2" drop in the end.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 16 Mar 2010 23:58 #353971

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testarossa wrote:

mark1122 wrote:

camaroguy wrote:

is the back of the tank and front of seat missing a rubber perch in pics?looks like it should be more level.otherwise looks GOOD.


Or is the tank high at the front?
Testerossa, were u able to align the rear wheel with the front wheel?
I cant see the pegs well enough to coment .Sorry(my puter).


Mark, I just did a quick check on my wheel alignment, and the front tire seems to be centered relative to the rear. Now this is no scientific measurement for sure. I just found the straightest peice of tube that I have and set it against the rear tire, and then measured the gap to the front tire with my tape measure. (Nuclear Precision of course.) Got the same 1.5" on either side. Possible sources of error: no helpers to hold the straightedge (they split town for spring break), front wheel not exactly turned perfectly straight, bowed straightedge, I want it to be centered. I will get a better check when I have everything bolted down before final disassembly. I believe that things tend to move around when all of the motor mounts are tight, and all of the welds have a chance to work their magic.


You must have picked up your tape measure the same place I got my nuclear precision bathroom scale :laugh:
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 04:11 #353978

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Youbetcha! I had to steal that one from you. Too funny.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 07:29 #354006

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testarossa wrote:

Yeah, 4" gets into the realm of totally f-ed up handling, header scraping, and not practical. Had a friend try that with his girl's GSXR-600. She learned to live with a 2" drop in the end.


531blackbanshee (Leon)has some good info on making gullwing tree's.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)
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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 07:34 #354008

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Now that's a good, low cost option there. I would have never thought of going that route on my own. I'm gonna explore how mine rides at the current height before I think about gullwings.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 08:34 #354021

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I'll do the same thing. See how she rides, handles and scrapes, then change if needed
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 20:45 #354171

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Not too much progress to report this week. I've been hitting the books. Studying for all of my upcoming parts orders. Needless to say Jeff get ready cause I'm gonna hit up Z-1 very soon. I want to see delivery trucks lining up on my street like fire ants.:woohoo: Just ordered a sequential led taillight and a new windscreen for the 10r.

Now for the sad news. I made the mistake of taking a micrometer to my clutch disks. Book sez they're supposed to be 0.140" minimum. Mine are 0.110":( New clutch time.

I still need to put together my tire mount and balance diy, but I'm pissed about how the pics came out. I got a smudge on my lense and most pictures are fuzzy. Damned, dirty-ass, crusty, Dunlops. :angry: Ok I feel better now.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 21:20 #354182

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I need to put an order in to Z1 too, last time I got to the checkout and the total scared me and I couldn't finish.

Now I just keep redefining my budget, at first it was supposed to include everything, then I decided to exclude the parts I bought last spring to get the bike going initially. Now I just have to exclude the paint job and powdercoat and I'll be good to go!

That's how budgets work right? :blink: You always have that money left to spend! :woohoo:

The clutch plates aren't that bad price wise, unless you need the steel plates too, then it gets a little pricier.

And if you think you're spending too much just remember your budget!!
1978 Z1-R

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Testarossa's 78 KZ1000 Fighter Build 17 Mar 2010 21:29 #354184

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I like your plan Jake. Heck it works for the government. Why not do a little "Deficit Spending" for the greater good. I'm about this close to going whole-hog and building the 1075 motor now.

BTW my steels look good, but I still need to check 'em for warp. Some of those babies are stuck to the friction disks.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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