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OMR: '76 KZ900 Restoration/Modification 27 Jul 2008 19:50 #228606

  • Bad Kaw
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OMR: great stuff.

I'm having a shite summer due to a hand-full of "un-expected"s...so, seeing this is nice. Please keep the pics coming. Do you have some close ups of your single rear shock top mount? Again, thanks!

-KR
78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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OMR: '76 KZ900 Restoration/Modification 28 Jul 2008 16:56 #228780

  • Old Man Rock
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Ask you shall receive...

NOTE: Just re-painted the frame so still have some cleaning up to do....

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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OMR: '76 KZ900 Restoration/Modification 06 Sep 2008 05:43 #235768

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As some of you may have followed an other posting in the chassis section, I finally obtained all my lower end parts so here's an update on the lower case replacement and build out.

Replaced cases w/main crank cap.
New APE Heavy duty cylinder studs.
Replaced shift drum, shift forks, shift spring and mechanism and all oil seals and gaskets.

I also used stainless steel allen head bolts (kit form Z1) versus those stripped out philip head bolts.

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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OMR: '76 KZ900 Restoration/Modification 06 Sep 2008 12:50 #235821

  • SPARKY47
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Buy some proper shoes yer hippy!:woohoo:
Attention to detail:silly:
But you already know that, keep up the good work OMR:) :)
1980 KZ500 B2
Location: Middle England[/b

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OMR: '76 KZ900 Restoration/Modification 06 Sep 2008 15:16 #235839

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I can't afford shoes... all my money goes to daughters college and the bike.

I now am forced to wear my wifes undies....
Oops, did I write that out loud! :blush:

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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OMR: '76 KZ900 Restoration/Modification 06 Sep 2008 17:06 #235862

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Ok, just a quick update...

New case, cylinder studs, shift drum and forks, seals, gaskets, timing chain, black chrome stainless steel brake lines, calipers rebuilt, 630 chain installed with 13.5mm offset counter sprocket, electrical tray...

NOTE: the 13.5mm was perfect!. It left ~ 1/8" of clearance to the frame tubing. See exploded view, middle image enclosed in RED...

This coming week, get the cylinder on with the continued timing components when applicable.

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: by Old Man Rock.

OMR: '76 KZ900 Restoration/Modification 06 Sep 2008 17:09 #235863

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arggg... ok trying to get the image in...

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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OMR: '76 KZ900 Restoration/Modification 07 Sep 2008 10:40 #235970

  • Tony
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That is one nice job your doing! Very inspiring.

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OMR: '76 KZ900 Restoration/Modification 14 Sep 2008 21:18 #237185

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Fantastic!
Thanks for the details.
-KR
78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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OMR: '76 KZ900 Restoration/Modification 16 Sep 2008 05:05 #237334

  • mark1122
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Nice to see things are moveing forward for u. Great job.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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OMR: '76 KZ900 Restoration/Modification 20 Sep 2008 19:16 #237957

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Another update... Clutch cover modified for the 13.5mm offset cc sprocket (Chain Oil Pump mount ground down and sides cut out for chain clearance).

Clutch cable adjustments completed to service manual specs, clutch release and push rod assembly cleaned and greased for strong and smooth operation...

ZX-9 extension figured out using another HEX coupler (from good old ACE hardware)

OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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OMR: '76 KZ900 Restoration/Modification 21 Sep 2008 13:33 #238051

  • Bad Kaw
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Nice application on the rear-sets. Are they a 'factory' rearset off something, like a ZX9R, 7R, or something?
-KR
78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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