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Race removal

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12 Jan 2020 13:51 #816978 by Bowserpup32
Race removal was created by Bowserpup32
Anyone have any pointers on removing both the Lower and upper race 1978 kz1000a2??

Could it possibly be welded in?

Hit with a 2lb slide hammer. Didn’t budge for nothing. Converting over to better bearings.
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12 Jan 2020 13:55 #816979 by Nebr_Rex
Replied by Nebr_Rex on topic Race removal
Drift punch, long bolt, a steel bar, drive it out from the other end.


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2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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12 Jan 2020 14:00 #816980 by Bowserpup32
Replied by Bowserpup32 on topic Race removal
I tried tapping it out from the inside and outwards but still wouldn’t budge. That’s why I tried the slide hammer. Do you think maybe heating up the stem?? It does not appear to be welded.

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12 Jan 2020 15:53 #816984 by Mikaw
Replied by Mikaw on topic Race removal
They are not welded... Heating them is not necessary and will only damage the paint and your head sticker... You need to drift them out from the top to get the bottom out and from the bottom to get the top out... Make sure you are on the bearing race... Drift out by tapping at 12,3,6, and 9 o'clock evenly... If they get cocked they will jamb up and possibly damage the head pipe... I use about a 12' long piece of 3/8 solid brass bar stock... I have switched 2 bikes over to tapered style bearings...

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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12 Jan 2020 16:54 #816987 by Nessism
Replied by Nessism on topic Race removal
I used a dremel cut off wheel to create a deep channel in it and then cracked it the rest of the way through with a hammer and drift.

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12 Jan 2020 19:12 #816990 by Nebr_Rex
Replied by Nebr_Rex on topic Race removal

Bowserpup32 wrote: I tried tapping it out from the inside and outwards but still wouldn’t budge. That’s why I tried the slide hammer. Do you think maybe heating up the stem?? It does not appear to be welded.


Get a bigger hammer.


.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

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13 Jan 2020 06:25 - 13 Jan 2020 06:26 #817019 by Rick H.
Replied by Rick H. on topic Race removal
I just replaced the stock head bearings in my '77 KZ-1000A1 a couple of weeks ago and the bear races were not welded in place. As has been suggested a long solid punch will do the job, but you have to make sure you are not jamming up the race by cocking it to one side. It takes a bit of a push to get it moving, but once it starts things go pretty easy. Use a large punch or drift and good sized hammer and go around the race in a circular fashion but looking every few hits to make sure the race is not cocked to one side. Even a slide hammer can cock a bearing race. Don't be afraid to hit the race to get it moving, just keep it as straight as possible coming out.
Rick H.

Rick H.

1977 Kawasaki KZ-1000A1
Last edit: 13 Jan 2020 06:26 by Rick H..

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15 Jan 2020 09:43 #817131 by Skidmark
Replied by Skidmark on topic Race removal
I used my MIG welder, and ran a small bead around 1/3 of the diameter of the outer races. The contraction of the weld when cooling allowed the races to come right out with little resistance. And the heat was not enough to damage the paint or the VIN sticker. Worked like a charm...

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)
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The following user(s) said Thank You: Nessism

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15 Jan 2020 13:59 - 15 Jan 2020 14:00 #817150 by Rick H.
Replied by Rick H. on topic Race removal
Interesting way of accomplishing the task. I didn't realize you already had tapered bearings in your bike already. Perhaps that is why the races were tighter and more difficult to remove. Still, my races went in fairly easy so I wouldn't anticipate a hard time removing them if I had to. Were you actually able to place a drift on the edge of the race when you tried to hammer them out initially?

Rick H.

Rick H.

1977 Kawasaki KZ-1000A1
Last edit: 15 Jan 2020 14:00 by Rick H..

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15 Jan 2020 18:22 #817164 by Skidmark
Replied by Skidmark on topic Race removal
There wasn't a big enough "step" between the steering head and the bearing ID on my bike. I had to resort to other methods.

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker (lost in the shop fire)

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16 Jan 2020 03:41 #817179 by Rick H.
Replied by Rick H. on topic Race removal
Got it. Now makes sense.
Rick H.

Rick H.

1977 Kawasaki KZ-1000A1

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16 Jan 2020 06:42 #817189 by 531blackbanshee
Replied by 531blackbanshee on topic Race removal
welding the races around such as skidmark done works a charm to shrink them and release them.
you can also weld a lil something(flatbar washer etc) across the race and knock them out from the other side with a long punch.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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