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not charging / fuse #3 blows

  • MALCOLMHOULE
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13 May 2023 09:00 #884588 by MALCOLMHOULE
not charging / fuse #3 blows was created by MALCOLMHOULE
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Battery, Stator, Regulator/Rectifier

still wont take a charge…
wondering about this… I don’t know for sure where these wires should go. I believe it was hooked up to the positive before, and the green wire was just dangling.

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13 May 2023 09:36 #884590 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic not charging / fuse #3 blows
95KZ1000P

I dont know what the relay is for... 

I was told to (from the regulator) run the red to the positive on the battery and the black to the negative on the battery... but i didnt listen.. 
If I do follow this advise how do I account for the other two wires that the red and black are currently connected to?  will I need to connect those to the battery as well?   

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13 May 2023 09:58 #884594 by Nessism
Replied by Nessism on topic not charging / fuse #3 blows
This guide may help.  Sometimes the factory wiring gets overheated and damaged.  Bypassing that can help get the charging system working properly.

[img
SH775 Install by nessism , on Flickr
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0

www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know

1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread

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  • MALCOLMHOULE
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13 May 2023 12:20 #884601 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic not charging / fuse #3 blows
thanks Nessism,

Do you think i need to worry about the relay wiring?  Not sure the black and white wires should be going to the positive or negative terminal...?   also I wonder if the green should be grounded somewhere...

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13 May 2023 12:23 #884602 by Wookie58
Replied by Wookie58 on topic not charging / fuse #3 blows

thanks Nessism,

Do you think i need to worry about the relay wiring?  Not sure the black and white wires should be going to the positive or negative terminal...?   also I wonder if the green should be grounded somewhere...
I would suggest that if you don't know what the relay is for "Don't" connect it to anything until you know where the wires are going and what it's purpose is (it may have been for one of the many "cop" extras the bike had)
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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  • MALCOLMHOULE
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13 May 2023 12:57 #884604 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic not charging / fuse #3 blows
one last one for the day I promise ... do you know what fuse 2 is for?   I cant find it in the manual

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13 May 2023 13:31 #884605 by Wookie58
Replied by Wookie58 on topic not charging / fuse #3 blows

one last one for the day I promise ... do you know what fuse 2 is for?   I cant find it in the manual
Easiest thing is look what colour wires are going to it and check the wiring diagram
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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  • hardrockminer
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14 May 2023 04:08 #884621 by hardrockminer
Replied by hardrockminer on topic not charging / fuse #3 blows
Is the relay a Wired George mod that was done by a PO?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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14 May 2023 08:06 #884626 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic not charging / fuse #3 blows
i have no idea,… thats what makes this so fun.   

i believe the wiring has been subdimodified and based on the carelessness of wire routing and random lengths used im not sure i have a tremendous amount of faith in the prior artist. 

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14 May 2023 08:10 #884628 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic not charging / fuse #3 blows
OK, here I go.
From the rectifier:
Three yellows … easy.
Back… I will run to the ground terminal on the battery.
Red I will split and run one to the fuse box and one to the battery. 
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  • MALCOLMHOULE
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14 May 2023 08:14 #884630 by MALCOLMHOULE
Replied by MALCOLMHOULE on topic not charging / fuse #3 blows
well, I’ve been at it for about three minutes. And I’ve already had my first mistake.
Correction
Red…I will  split
and run one to the fuse box / from the fuse box to the battery.   
the other to the main harness

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14 May 2023 08:15 #884631 by MALCOLMHOULE
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