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HI/LO Light Switch Repair
- hardrockminer
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18 Jul 2022 12:41 #870564
by hardrockminer
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
HI/LO Light Switch Repair was created by hardrockminer
I'm currently rebuilding a few controls out of spare parts I've acquired. One part is impossible to find in good condition. Does anyone have a source for the switches for the HI/LO headlight switch? Alternatively, does anyone repair them, and if so....how?
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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- Wookie58
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- hardrockminer
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18 Jul 2022 14:47 - 18 Jul 2022 14:49 #870571
by Wookie58
Maybe you could print it with a recess in the back so you could bond a metal actuator to the back of it ?
Replied by Wookie58 on topic HI/LO Light Switch Repair
I see what you mean, not sure how you would insulate the contacts though !!The little piton at the top is the weak point. It has a hole drilled into it. This makes it a weak point. The top breaks off.
Metal would be much stronger.
Maybe you could print it with a recess in the back so you could bond a metal actuator to the back of it ?
Last edit: 18 Jul 2022 14:49 by Wookie58.
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- Mikaw
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18 Jul 2022 18:37 #870585
by Mikaw
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
Replied by Mikaw on topic HI/LO Light Switch Repair
I have one, it’s your. It has a crack at the top of the screw hole. I bet you could superglue it.
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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- Mikaw
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- hardrockminer
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- stone fruit
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- hardrockminer
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- z1kzonly
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20 Jul 2022 06:35 - 20 Jul 2022 06:38 #870706
by z1kzonly
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Replied by z1kzonly on topic HI/LO Light Switch Repair
I had few over the years. One of those cans you just throw all the small parts into. Looks like a winter project?? Might have to mill a small chunk of aluminum out, make a small mold for some liquid setting epoxy?
Marty in Buffalo
Marty in Buffalo
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Last edit: 20 Jul 2022 06:38 by z1kzonly. Reason: spell check
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- z1kzonly
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- Kidkawie
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- I bleed premix
22 Jul 2022 00:12 #870826
by Kidkawie
1975 Z1 900
1994 KX250 Supermoto
2004 KX125
Replied by Kidkawie on topic HI/LO Light Switch Repair
Buying NOS is a waste of money. I bought two in the past year, both broke within one or two rides.
Im trying to repair this last one making it wider. Ill fit the button on when it arrives. Luckily those buttons are still cheap.
Im trying to repair this last one making it wider. Ill fit the button on when it arrives. Luckily those buttons are still cheap.
1975 Z1 900
1994 KX250 Supermoto
2004 KX125
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