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What you guys use for a piston base tool?

  • Gdailey2112
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20 May 2023 19:05 #885003 by Gdailey2112
What you guys use for a piston base tool? was created by Gdailey2112
dunno I've only used the factory tool one time and was nice to use but it seems like those two U shaped jobbys could easily be duplicated. Anyone using anything else that also works well?
 

1982 KZ1100D1

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  • Kelly E
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20 May 2023 19:26 #885005 by Kelly E
Replied by Kelly E on topic What you guys use for a piston base tool?
I've made a couple sets out wood. I sand them smooth to prevent splinters and use motor oil for sealer.

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20 May 2023 20:56 #885010 by Gdailey2112
Replied by Gdailey2112 on topic What you guys use for a piston base tool?
wondering mostly what the dimensions are for those two long U shaped rods 

1982 KZ1100D1

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  • hardrockminer
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21 May 2023 04:16 #885018 by hardrockminer
Replied by hardrockminer on topic What you guys use for a piston base tool?
Are you asking about the coathanger sized U shaped ones that go under the pistons to hold them all at the same elevation?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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21 May 2023 13:01 - 21 May 2023 13:03 #885049 by Gdailey2112
Replied by Gdailey2112 on topic What you guys use for a piston base tool?
Yes but I think it likely needs to be wire of a specific gauge just a little larger gauge than a wire coat hanger maybe even 2x thicker than.
sure does make one helluva difference on doing the task lowering the jugs.

1982 KZ1100D1
Last edit: 21 May 2023 13:03 by Gdailey2112.

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  • Street Fighter LTD
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21 May 2023 15:36 - 21 May 2023 15:58 #885051 by Street Fighter LTD
Replied by Street Fighter LTD on topic What you guys use for a piston base tool?
You will find  Joe at Pitstop tells you all you will need to know and has easy dimensions  for the piston  holding  wood block They work great from my personal experience Dave  file:///C:/Users/Dave%20A/Documents/Top%20End%20Assembly%20_%20pitstopperformance.html

My computer hates me.. Let me try and fix it for the pitstop performance link 
 


Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
Last edit: 21 May 2023 15:58 by Street Fighter LTD.
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  • hardrockminer
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21 May 2023 19:22 #885056 by hardrockminer
Replied by hardrockminer on topic What you guys use for a piston base tool?

Yes but I think it likely needs to be wire of a specific gauge just a little larger gauge than a wire coat hanger maybe even 2x thicker than.
sure does make one helluva difference on doing the task lowering the jugs.
I made a couple out of coathangers.  Worked fine.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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22 May 2023 05:21 #885061 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic What you guys use for a piston base tool?
Wire coat hangers with enough layers of shrink wrap to achieve the necessary diameter & protect aluminum surfaces.

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slmjim & Z1BEBE

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22 May 2023 08:30 - 25 Jun 2023 17:34 #885065 by krazee1
Replied by krazee1 on topic What you guys use for a piston base tool?

Wire coat hangers with enough layers of shrink wrap to achieve the necessary diameter & protect aluminum surfaces.

Good Ridin'
slmjim & Z1BEBE



 
That is a GREAT suggestion!  (IMHO)   Pistons other than OEM will have varying skirt heights, so this is a great idea to change the diameter of the rods.

Mike
 

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
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1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)
Last edit: 25 Jun 2023 17:34 by KZQ.

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22 May 2023 13:04 #885074 by Dr. Gamma
Replied by Dr. Gamma on topic What you guys use for a piston base tool?
Like a fool a few years back I had to sell my Kawasaki Kz1000 ring compressor tool. I used that Kawasaki tool on 72mm and 73mm pistons on my Kz1000 motors. I still regret selling that ring compressor to this day. What I use now are the band type ring compressor tools. Only need two of them. You do the two inner pistons first, then the outer two. I use two pieces of wood cut to fit the pistons I am using in that motor to sit level as I then slide the barrel down on to those two inner pistons. Then I move the two outer pistons to near TDC and then level those pistons and  gently tap the barrel down over the last two pistons. Still wish I had my fancy Kawasaki ring compressor tool...... 

 

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23 May 2023 20:40 #885119 by Cra-z1
Replied by Cra-z1 on topic What you guys use for a piston base tool?


I like these Honda Ring compressors for the CB450 and The piston blocks are 1/2 inch MDF with correct cutout for the rod and long enough to support the piston.
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  • Gdailey2112
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24 May 2023 11:13 #885132 by Gdailey2112
Replied by Gdailey2112 on topic What you guys use for a piston base tool?
Great ideas for sure! Thanx so much

1982 KZ1100D1

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