KZR's Bikes of the Month for 2024

Woodhead's '77 KZ1000A resto mod attempt.

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26 Jun 2024 15:58 - 26 Jun 2024 15:58 #901387 by zed1015
Replied by zed1015 on topic Woodhead's '77 KZ1000A resto mod attempt.

Front end is from a '12 ZX6. I'm kinda worrying about it being too short. I found some extenders that tread into the tops but I really can't drop them in the lower clamp any more than what I have em. The diameter gets smaller and they won't clamp tight. Not good!  That's why I need to get it on the floor and see how it's going to work. I'm a short guy so I was thinking that if it comes lower than stock it might be if it my smaller stature. We'll see. Then it's back to the drawing board. Seems like a lot of that!
You should get the front end sorted first then set the rear height to get the correct stance otherwise you will end up with a shopping trolley handling death trap.
With the stock yokes the max increase you can get is 32mm via some simple internal damper rod extensions and if that isn't enough to get sufficient ground clearance you are looking at stepped yokes.
From the pic it does look like you may have quite a bit of stem length protruding through the top bearing.
If that is the case then maybe there is scope to drop the bottom yoke via a spacer under the bottom bearing to sneak a few extra mill for the forks to drop.
Every little helps.

 

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Last edit: 26 Jun 2024 15:58 by zed1015.

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  • Scirocco
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26 Jun 2024 18:11 #901391 by Scirocco
Replied by Scirocco on topic Woodhead's '77 KZ1000A resto mod attempt.
Hm, i would say, get a longer swing arm (frame pivot to rear axle distance 560 - 600 mm).

 
 
 

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19 Sep 2024 13:54 #904466 by WoodheadB2
Replied by WoodheadB2 on topic Woodhead's '77 KZ1000A resto mod attempt.
         

Went to work on the Kawi this last week. Bought some 2008 ZZR600 footpegs and levers and  fabled my own brackets. I'm going to get some real spacers,  they're just temp for fitting purposes. The master cylinder is a 2023 ZX6. Matches the ZX6 rear caliper. 

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!
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19 Sep 2024 14:00 #904467 by WoodheadB2
Replied by WoodheadB2 on topic Woodhead's '77 KZ1000A resto mod attempt.
Pic of the original Kerker that was on the bike. Blasted it then repaint.  

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!
The following user(s) said Thank You: Wookie58

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20 Sep 2024 00:59 #904481 by Wookie58
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20 Sep 2024 10:00 #904492 by ronnieV
Replied by ronnieV on topic Woodhead's '77 KZ1000A resto mod attempt.
I'm liking this one ,definitely will be following. Nice work!

77 ltd1000 80 ltd1000 78kz1000a ,02 red zrx 12r, 94 cb1000 big one ,03 valkyrie (my couch) 65 olds 442
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23 Sep 2024 10:56 #904545 by WoodheadB2
Replied by WoodheadB2 on topic Woodhead's '77 KZ1000A resto mod attempt.
I bought a shift shaft lever off  eBay so I can fit the linkage to the foot lever, then the rear sets will be finished. Next will be getting the shock mounts welded on then I'll have a roller. 

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!

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  • Scirocco
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24 Sep 2024 14:54 - 24 Sep 2024 15:01 #904573 by Scirocco
Replied by Scirocco on topic Woodhead's '77 KZ1000A resto mod attempt.
Nice work and progress so far !!!

Just a little hint.
I use a 60 mm long clear tube as a brake fluid reservoir.
Easy to check the min./max. fluid level = brake pad wear.
A hydaulic banjo bolt brake switch is more fail safe as a machanic accutated one!

 

 
 
 
Last edit: 24 Sep 2024 15:01 by Scirocco. Reason: Add some more detailed pictures

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26 Sep 2024 08:33 #904631 by WoodheadB2
Replied by WoodheadB2 on topic Woodhead's '77 KZ1000A resto mod attempt.
Like the way you think! That  banjo bolt switch is way cool. Where would I find one? How's it hook up? I was thinking of the clear tube reservoir if I can't get the original from the ZX6 to hide somewhere. It's pretty a pretty long hose but until I get the battery box in I won't be able to tell. Hey, you got me motivated to temp it in to see!   I like your bike by the way. Very clean and not overdone. Ya know, red and blue anodized everything and billet handgrips, that kinda stuff. Clean is cool!  I noticed your pegs are ALOT farther back and up from where mine are. I didn't want them to be too radical. How do yours feel? I figured I moved em back from stock about 4 inches and up about an inch. I was also worried about my boot rubbing the clutch cover and scratching it up. Once it up and running if I don't like the placement I'll make new brackets. We'll see. 

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!

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04 Dec 2024 13:44 #906640 by WoodheadB2
Replied by WoodheadB2 on topic Woodhead's '77 KZ1000A resto mod attempt.
       

My newest problem with the mod. The sprockets are way off for an offset sprocket. One measurement is from the outside of the spocket, the other from the inside. It's almost .850 of an inch. Anyone have a solution?  

Current ride: 2022 Trimph Tiger Sport 660
First ride: My buddies dad-built mini bike circa 1968
First real bike: 1971 Hodaka Super Rat
Favorite ride: 1987 Yamaha FZR1000
Favorite road: Cherohala Skyway
Favorite movie: On Any Sunday of course!

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  • Scirocco
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04 Dec 2024 14:58 - 04 Dec 2024 14:59 #906641 by Scirocco
Replied by Scirocco on topic Woodhead's '77 KZ1000A resto mod attempt.
You have to do some time on the lathe to trim off some aluminum of the rear sprocket carrier to get the correct chain aligment.
Don´t ask me why i know it. Have done it on my ZX9-R sprocket carrier.
Will post more detailed pics later (WE), i´m very busy @ the moment......
Is your wheel centerd to the frame/swing arm? What size is the off set front sprockt on the out put shaft?
A 10 -14 mm off set sprocket (530/630 chain) is strickly necessary!!!!

 
 
 
 
 
 


 
Last edit: 04 Dec 2024 14:59 by Scirocco.
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04 Dec 2024 15:09 - 04 Dec 2024 15:10 #906643 by Wookie58
Replied by Wookie58 on topic Woodhead's '77 KZ1000A resto mod attempt.
Agree with Scirocco, off set the front sprocket as far as you can without the chain hitting the frame and take the rest off the sprocket carrier (will need to shorten the sprocket bolts)
Last edit: 04 Dec 2024 15:10 by Wookie58.

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