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650 spring break tune-up

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12 Apr 2007 15:08 #129355 by flht1997
650 spring break tune-up was created by flht1997
well this was my spring break, which i dedicated my time and state income tax return to my 650. really have not done much to it since i got it. Short story, I got it at a rummage sale 2 years ago for 232 dollars, i fiddled with it on and off, ran poor, clutch slipped, terrible repaint and a horrible seat so off to the pictures...

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
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12 Apr 2007 15:09 #129358 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
shopping spree at ebay and Z1.

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
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12 Apr 2007 15:11 #129360 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
good bye points and hello electronic ignition and a new clutch.
clutch= 5 dollars on ebay, brand new
ignition= 85 dollars ebay, ignitior, pick up, coil/wires

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
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12 Apr 2007 15:12 #129361 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
used pick-up, crossed my fingers till i heard it run

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
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12 Apr 2007 15:15 #129364 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
missle command panel. didnt need to relay the coil power but since i find electrical work so relaxing (seriously) i rewired the igntion system

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
Attachments:

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12 Apr 2007 15:16 #129366 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
carb kits installed, floats set and the first start. and yes those are Honda gauges i used. The bench synch was close but the number 1 carb was a bit silly and it showed on the gauge

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
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12 Apr 2007 15:17 #129367 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
after the synch

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
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12 Apr 2007 15:22 #129368 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
pretty much done, spent the day brazing up 28 year old stock exhaust. it leaked at pretty much every joint, granted i didnt have the little shims in there so i had to make some and fix some cracks. i have a Kerker but i just love the stock look.
sorry for the poor pics. it a cheap camera and it hates been inside.
all in all it was a fun couple days the bike runs at least 100 times better, now as soon as the 8 inchs of snow we got yesterday melts, i will be able to take it for a spin.

special thanks to caffcruiser for the tank and tail section, i have always wanted a green kz

oh and for everybodies enjoyment here is a video of the 400 from monday.





Post edited by: flht1997, at: 2007/04/12 18:22

Post edited by: flht1997, at: 2007/04/12 18:24

Post edited by: flht1997, at: 2007/04/12 19:16

Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.
Attachments:

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12 Apr 2007 16:21 #129395 by rstnick
Replied by rstnick on topic 650 spring break tune-up
She's looking good Matt! Nice work.

Now we just need a video of the 650 added to the 650 Video Thread . :laugh:

Just waiting on the download of the 400 video (slow at home).

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s (aka GPz750)
1978 KZ1000 project

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13 Apr 2007 16:07 #129766 by flht1997
Replied by flht1997 on topic 650 spring break tune-up
here ya go video


Matt Milwaukee, WI
75' KZ400, (5) 78' KZ400, 76' KZ 750, 78' KZ650
78'CB750F, 78' CB550K
89' BMW R100RT
05' H-D Electra Glide
06' KLR650
Do it right or don't bother doing it at all.

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13 Apr 2007 17:17 #129783 by reborn650
Replied by reborn650 on topic 650 spring break tune-up
flht1997 wrote:

good bye points and hello electronic ignition and a new clutch.
clutch= 5 dollars on ebay, brand new
ignition= 85 dollars ebay, ignitior, pick up, coil/wires


Congratulations. Your ebay deals and original purchase price make me look like an idiot for paying what I have on my bike. If I include everything that I have purchased, traded or bartered I have over $10k into my '77650 Custom. That includes two engine kits from Wiseco 700 c.c. and and 810 screamer, 3 different sets of carbs, two sets of professionally painted and striped bodywork and many other pricey goodies.

Ahhhh, what the heck, you rarely see a hearse with a U-Haul so you might as well spend what you want on what you like!

Shiiiiiiiit, I hope my bride doesn't read this post:)

Colin Firth-Ontario Canada

Post edited by: reborn650, at: 2007/04/13 20:20

-1977 Kz650 Custom bought new by brother. Now with 810 kit, GPz750 cams, intake valves, Mikuni 29 smoothbores, velocity stacks, Dyna Igntion, MAC pipe and other goodies.
-1982 Ferrari 308 GTSi Red/Tan
-Toyota FJ Cruiser - 6 speed tank
-2010 Mazda CX-7 Turbo (my bride's)
-1998 Jeep TJ Wrangler 4.0...

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13 Apr 2007 22:55 #129919 by Powder Keg
Replied by Powder Keg on topic 650 spring break tune-up
Nice looking bike you have there;) The video looked good to. Thanks for sharing.

Wes

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