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Disc brake conversion 18 Mar 2012 22:10 #510530

  • BIGKEVIN
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How hard is to swap from drum to disc brake ? My 1976 KZ 900 currently has drum brakes and I just got a swing arm with a 18 spoke rim with disc brakes. How hard is it to swap from drumt to disc ?
1976 KZ900
2006 ZX6R

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Disc brake conversion 19 Mar 2012 00:20 #510561

  • roy-b-boy-b
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You will need a mount for a master cylinder and a disk swingarm would be easier to buy than fabing a brake stay unless you are good at fabing stuff.

One of Wired George's bikes has that conversion. I sent him the swingarm,wheels,and bracket. Roy
1979 LTD Street Fighter.1977 KZ1000

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Disc brake conversion 19 Mar 2012 13:34 #510638

  • mark1122
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u will just have to take a close look at disc brake modles. the petal will have a provition to atatch to the master cyl. not sure off hand if u can just swap the pedles.i may have a spare? then u will need to buy a master,(i have a good spare)and put some mounts on the frame. they r welded on from the factory, but i have seen guys get creative and stape a mounting plate on with gear clamps and such.

www.powersportsplus.com/parts/search/Kaw...ex864CFYEx3wodlS5YnQ

Attachment 77brake.png not found

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Disc brake conversion 19 Mar 2012 15:03 #510649

  • BohicaBob
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It's not too difficult. See the "Z1-900" link in my signature. It's much easier to not use a '77-'78 KZ1000 rear brake M/C in my experience. See what M/C I ended up using. Made a simple mount of out heavy cardboard first, that fabricated a replica out of steel. :)

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Disc brake conversion 19 Mar 2012 16:52 #510662

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Welcome back Bob. :)
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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Disc brake conversion 24 Mar 2012 21:54 #511752

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I gound a 18 inch spoke drum brake rear rim with a dry rotted tire on it. The rim measures 115X18. What is the widest tire that I can put on this rear with the stock width swing arm and drum brakes that won't have any interferance issues ?
1976 KZ900
2006 ZX6R

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Disc brake conversion 26 Mar 2012 20:43 #512173

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I checked the rim again and it is not 115X18, but 215X18. What is the widest tire that will fit that rim with no interferance on a 1976 KZ 900 with drum brakes ?
1976 KZ900
2006 ZX6R

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Disc brake conversion 28 Mar 2012 22:47 #512644

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Anyone have any idea ?
1976 KZ900
2006 ZX6R

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Disc brake conversion 12 Apr 2012 09:34 #515389

  • roy-b-boy-b
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BUMP, Someone should be able to answer that question.




I think I am going to convert the 76 wire wheel bike to mags. I removed the rear master cylinder bracket from my wrecked bike.
There is going to be a little more involved in the battery area. The bracket that holds the battery box in the front of the box is shorter on the rear disk model. There is also a bracket for the side cover that bolts to the master cylinder.
I will start another thread and take photos. Roy
1979 LTD Street Fighter.1977 KZ1000

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Disc brake conversion 12 Apr 2012 10:57 #515409

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BIGKEVIN: If you stick with that 2.15" X 18" rim, then the widest tire you can fit is whatever the max your selected tire manufacturer says can be used, probably 120mm x 18".

I fitted a 130mm X 18" rear tire on a 3.00" x 18" rim to my '73 Z1-900 when it had an OEM drum rear brake setup - that's about it for that rear tire came very close to the rear brake torque arm.

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