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I had a thought for CV36 pilots (KZ440) 13 Aug 2014 12:43 #643812

  • Crazy Axe
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So I've got an 82 KZ440A LTD which has stock exhaust but cone filters instead of an airbox. Starts hard and I get a bit of stumble under low throttle. I opted to go up on the mains to, I think 190 if I recall right. I wanna put bigger pilots in it, but of course they are not easy to find. I've got a power sports junkyard about an hour away I am going to call and see if they can find something for me, but I had an idea.
Looking at the size of the pilots on the 82 CV36 carbs, and seeing what's available online, I see Keihin makes a 25 series jet. It looks very similar, only the tube is not as long. Has anyone tried these to get a little more fuel into the pilot circuit?

Here are some pics for visual comparison:

Stock pilot


25 Series pilot

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I had a thought for CV36 pilots (KZ440) 21 Aug 2014 08:59 #644687

  • Crazy Axe
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Ok so I ordered some 25 series pilots, size 38. I will post back with news of if they work or not.
The following user(s) said Thank You: undiablo

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I had a thought for CV36 pilots (KZ440) 21 Aug 2014 09:29 #644692

  • loudhvx
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The end of the emulsifier tube usually has to seal into a port. With it being so short, it won't reach the port. It will be open... not saying it won't work, but it will not be working as intended.

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I had a thought for CV36 pilots (KZ440) 25 Aug 2014 12:36 #645102

  • Crazy Axe
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Well the pilots came today. The 25 series are a different thread so I couldn't even try it. I ended up trying to make some intake "runner" tubes out of duct tape and coke cans, and they made no difference. Last I tried the old sock trick over the cones and now it runs considerably better. So I guess if anyone is stuck with cone filters on a kz440, put socks over the cones.

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I had a thought for CV36 pilots (KZ440) 25 Aug 2014 12:50 #645106

  • pete greek1
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Crazy, you can call here & see if they have the pilot size your looking for
www.google.com/url?sa=t&rct=j&q=&esrc=s&...Fr3yF23eoRoN11MEOWnw
Pete
1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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