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carb assistance needed 19 Apr 2014 00:16 #629567

  • Nduetime
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This is the second time I'm creating this post, forgive me if information is missing.

I'm in need of some advise. I'm new to carbs and motorcycles.

Bike is a 1976 kz400d. Recently purchased from previous owner who said he couldn't get running properly. Bike has single carb set up; PWK 35 carb with Uni Filter foam "pod" filter and copper manifold. Sankei (stock?) exhaust. New plugs.

When started the bike idles really high, 2500 rpm's. When I adjust the idle screw not much happen. Turn my attention to the air screw. Seat it and the idle drops and is on it's way to dying. Turn air screw 1/8 out and it stabilizes. I can almost get it to about 1/4 turns and then idle starts to increase. Ideally, I should be 1 - 2 turns out. This leads me to believe the pilot jet may be too large, rich mixture? I read I should go with a smaller pilot jet. However, I'm running a #35 and can't find one smaller. My plugs indicate a rich mixture.

Getting idle set is my first concern. Once that's set, I can then turn my focus to the other components that affect the rest of the power band.

According to the Shop Manual, idle should be 1100 - 1300 rpm's. Does this change for a single carb setup? If not, does it really matter that the air screw is only 1/8 - 1/4 turns out if I'm running the smallest pilot jet? I'm really confused by whether I'm running rich or lean.
'77 KZ400 D4

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carb assistance needed 19 Apr 2014 01:42 #629568

  • floivanus
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Check for air leaks first, sounds like its running lean or like you have a vacuum leak

Also make sure the throttle cable has enough slack in it and the carb returns to the closed position
my bikes; 80kz1000(project), 77 gl1000, 74 h2 (project)
Past; 78 kz1000, 83 kz550
Andrew

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