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Starter clutch again? Really? 25 Aug 2013 10:22 #602982

  • ThatGPzGuy
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So I replaced the starter clutch five years and about 3,000 miles ago. Lately it has started acting like it is going out again. When I replaced it there was a broken spring so replaced the springs, rollers and caps. Is it common for these to go out again so quickly? I never thought I would have to do this after only a few thousand miles. Could the starter be failing and not causing it to spin it fast enough to get the weights moving? Or could it be I need to change the whole assembly I think it is part #13194?
TIA,
JIm
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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Starter clutch again? Really? 25 Aug 2013 10:34 #602984

  • 650ed
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It's possible that the starter clutch (the piece the rollers and springs sit in) or starter gear itself is worn - worn ones get notchy. If the starter gear is worn it can cause problems. Here are pics comparing a worn one to a new one. Ed

Attachment StarterClutchGear.jpg not found



Attachment StarterGear.jpg not found

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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Last edit: by 650ed.

Starter clutch again? Really? 25 Aug 2013 10:44 #602985

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Hmmmm. Could be. Is that the $98 part?
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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Starter clutch again? Really? 25 Aug 2013 11:03 #602987

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Double check the part number, but I believe this is it - $47.82. Ed

find.partzilla.com/?r=t&q=12046-1032&x=13&y=7
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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Starter clutch again? Really? 26 Aug 2013 09:23 #603113

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Ok Thanks 650Ed. I think I'll try to hold off until the weather changes. Not looking forward to this...
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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Starter clutch again? Really? 23 Apr 2014 20:45 #630154

  • zed810
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it's important to know that is not the only problem to cause the slippage, the actual starter clutch unit that the rollers sit in can get damaged in the tracks that the rollers run in... believe me i replaced the rollers, springs and gear and slipped just as bad as previously. When i replaced the actual unit it worked perfectly.
1981 z750e1 gpz 750a1 tank and side panels 810 bore kit web cams mikuni bs34 vance and hines pipe

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Starter clutch again? Really? 22 Aug 2014 15:56 #644824

  • muffinsmannkz750n
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it's important to know that is not the only problem to cause the slippage, the actual starter clutch unit that the rollers sit in can get damaged in the tracks that the rollers run in... believe me i replaced the rollers, springs and gear and slipped just as bad as previously. When i replaced the actual unit it worked perfectly
unit..? what are you refering?

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