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KZ440: Time to Pull the Head 20 Oct 2014 22:41 #651309

  • Jbosh
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  • 1982 Kz440 ltd D4
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Loud and Ed,

Any tips on how to do the valve adjustment on a 440 correctly? I'm struggling to find what I need in my Clymer plus I've never done one before. I have all the tools but lacking the wisdom. Any help? I'm trying to not be the guy who takes his bike apart unnecessarily because I really do want to ride mine! Should I start a new thread? I have a loud tic-tic-tic sound in time with the exhaust.

Josh
As long as I get to learn something, I'm happy!

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Last edit: by Jbosh.

KZ440: Time to Pull the Head 21 Oct 2014 03:34 #651318

  • Nebr_Rex
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First, remove the 4 plugs on the head the gain access to the rocker arms.
Turn the engine over to bring the pistons to the top of the stroke. You can
either use the timing plate or pull the plug to check for crankshaft position.
Both pistons rise and fall together. So when at the top of the stroke one will be
on compression. Both valves will be closed and lash can be checked. The
other will be on overlap. Those valves will be open slightly and tight with
no lash. Check valve lash. If out of spec, then you need to adjust your valves.
Loosen the lock nut and turn the adjustment screw counterclockwise. Insert
feeler gauge and rights screw till it's lightly seated on the gauge. Tighten nut
and you should feel a slight drag when the gauge is removed. Sometimes it
will take a few attempts to get it right. When tightening the nut it might change
the valve clearance slightly. Do both valves one the cylinder on compression.
Then spin the crank one rotation. The other cylinder will be on the compression
stroke. Adjust those valves to spec. Recheck both cylinder to confirm they stayed
set and did not change. The quick way to get lash 'in the ball park' without a feeler
gauge is a 1/4 turn out. Seat the screw and back it out 1/4 turn. This will get you
close enough to get you home or temporarily to perform other adjustment.


.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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KZ440: Time to Pull the Head 21 Oct 2014 04:54 #651319

  • 650ed
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Take a look at www.kz400.com/WorkshopManFrameset-5.html There you should find links to the Kawasaki Service Manual pages you need. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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