Using Electrolysis for Cleaning Fuel Tank
- SPARKY47
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- 1980 KZ500 B2
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Re: Using Electrolysis for Cleaning Fuel Tank
20 Aug 2011 15:36
Not too many diesel KZ's out there are there?:blink:
I would think that the distributors would have taken ethanol into account as they're U.S based.
Out of interest,how did you know that Daubert Cromwell are part of Bosch.
I think this could be (no I'm not a shareholder
) a realistic alternative to those tank liners we hear so many horror stories about.
So really,I can't see any reason not to consider it as a potential cure for the problem of rusty tanks.(no I'm not a shareholder)
I would think that the distributors would have taken ethanol into account as they're U.S based.
Out of interest,how did you know that Daubert Cromwell are part of Bosch.
I think this could be (no I'm not a shareholder

So really,I can't see any reason not to consider it as a potential cure for the problem of rusty tanks.(no I'm not a shareholder)

1980 KZ500 B2
Location: Middle England[/b
Location: Middle England[/b
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- xs2
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Re: Using Electrolysis for Cleaning Fuel Tank
21 Aug 2011 10:10
Yes used battery charger 3 amp.
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- Motor Head
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Re: Using Electrolysis for Cleaning Fuel Tank
21 Aug 2011 18:27
I found it went better with the higher Amp setting on my charger.
Its all back on the bike, with fresh paint looking good. Paint, wet sand 400 grit, then 800 grit, then buff/ polish for a great shine.
Its all back on the bike, with fresh paint looking good. Paint, wet sand 400 grit, then 800 grit, then buff/ polish for a great shine.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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- gd4now
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- Denco where did you go?
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Re: Using Electrolysis for Cleaning Fuel Tank
21 Aug 2011 18:41
I have used this process and have been happy wiht it. I have a small (6amp) battery charger so it took several days, but the tank looked better than it had in some time.
I used 1/4 in threaded rod and wraped it in plastic window screen so it would not short out when it touched the tank. It worked well it just took a rather long time.
I used 1/4 in threaded rod and wraped it in plastic window screen so it would not short out when it touched the tank. It worked well it just took a rather long time.
1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- Motor Head
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Re: Using Electrolysis for Cleaning Fuel Tank
21 Aug 2011 18:48
How long ago did you do yours? And have you had any re-occurring rust problems since? Did you do a Liner or other treatment?
After the Acid rinse mine looked great. But time will tell if it might be a problem later.
After the Acid rinse mine looked great. But time will tell if it might be a problem later.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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- gd4now
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Re: Using Electrolysis for Cleaning Fuel Tank
21 Aug 2011 18:53
It was several years ago at least 5 and no I have not had any additional problems, but I do tend to keep the tank full - at least as full as my wallet will allow.
1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- roy-b-boy-b
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Re: Using Electrolysis for Cleaning Fuel Tank
08 Oct 2011 12:34Motor Head wrote: many of you done or tried this? I'm in the process and just wondered as I sit and wait, how others have gone when doing this?
I'm following this on the net, antique-engines.com/electrol.asp
And this: www.motorcycleanchor.com/motorcycle/how_to/mc_tankrust.html
So first I had the regular baking soda, and it did quite a bit. Then out to ACE Hardware for the recommended Arm & Hammer powder.
I have a gas tank that needed cleaning and I am trying this method. It is working great so far. Roy
1979 LTD Street Fighter.1977 KZ1000
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- Motor Head
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Re: Using Electrolysis for Cleaning Fuel Tank
08 Oct 2011 19:17
I hope you took my all Important advice and stocked up on Beer for this process!!! :laugh:
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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- Kapahulu
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Re: Using Electrolysis for Cleaning Fuel Tank
08 Oct 2011 19:52 - 08 Oct 2011 19:53
I did the electrolysis method with my motorcycle battery charger, it took a long time. Been using oxalic acid to clean rusty parts, it works great. I also have a bottle of muriatic acid, may try that on my next tank after reading the success stories here.
As others mentioned, muriatic acid is nasty stuff. I got some from someone else in the past and poured it into a plastic bottle, then put it in a cabinet. The fumes coming out of that bottle destroyed the metal cans in that cabinet. Paint oozed out of the damaged cans and dried on the shelves, etc. Be careful and wear eye protection.
As others mentioned, muriatic acid is nasty stuff. I got some from someone else in the past and poured it into a plastic bottle, then put it in a cabinet. The fumes coming out of that bottle destroyed the metal cans in that cabinet. Paint oozed out of the damaged cans and dried on the shelves, etc. Be careful and wear eye protection.
1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
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Last edit: 08 Oct 2011 19:53 by Kapahulu.
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- 650ed
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Re: Using Electrolysis for Cleaning Fuel Tank
09 Oct 2011 00:51
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- Motor Head
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Re: Using Electrolysis for Cleaning Fuel Tank
09 Oct 2011 09:50Thanks 650ed, have you used this product?
I don't see a Colorado Distributor, but there price includes shipping. The MSDS sounds like it is a Green and safe compound, not a skin or eye irritant. No first aid needed, but don't drink it.
I might have to get some for this "Connie" I bought, might work without waiting days on electrolysis.
Thanks again,

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
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- roy-b-boy-b
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Re: Using Electrolysis for Cleaning Fuel Tank
12 Oct 2011 12:27
The tank I was working on was from a 1973 CB750 Honda and was in good shape. I had this tank hooked up to the charger for three weeks checking on it often. The pictures show about 1/20 th. of the crap that was in the tank.
The big chunks of dark material is broken down gasahol and seafoam mix. The carbs were a pain to get clean.
The tank was cleaned with acid and water the redcoat was applied yesterday. Roy
The big chunks of dark material is broken down gasahol and seafoam mix. The carbs were a pain to get clean.
The tank was cleaned with acid and water the redcoat was applied yesterday. Roy
1979 LTD Street Fighter.1977 KZ1000
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